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Advanced Machining Processes of Metallic Materials

Advanced Machining Processes of Metallic Materials
  • Author : Wit Grzesik
  • Publisher :Unknown
  • Release Date :2008-01-22
  • Total pages :472
  • ISBN : 008055749X
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Summary : Advanced Machining Processes of Metallic Materials updates our knowledge on the metal cutting processes in relation to theory and industrial practice. In particular, many topics reflect recent developments, e.g. modern tool materials, computational machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, and generation and modelling of surface integrity. This book addresses the present state and future development of machining technologies. It provides a comprehensive description of metal cutting theory, experimental and modelling techniques along with basic machining processes and their effective use in a wide range of manufacturing applications. Topics covered include fundamental physical phenomena and methods for their evaluation, available technology of machining processes for specific classes of materials and surface integrity. The book also provides strategies for optimalization techniques and assessment of machinability. Moreover, it describes topics not currently covered in other sources, such as high performance and multitasking (complete) machining with a high potential for increasing productivity, and virtual and e-machining. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks but also new potential (emerging) applications such as micro- and nanotechnology. Many practical examples of modern machining technology Applicable for various technical, engineering and scientific levels Collects together 20 years of research in the field and related technical information

Advanced Machining Processes of Metallic Materials

Advanced Machining Processes of Metallic Materials
  • Author : Wit Grzesik
  • Publisher :Unknown
  • Release Date :2016-11-15
  • Total pages :608
  • ISBN : 9780444637208
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Summary : Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity

Advanced Machining Processes of Metallic Materials, 2nd Edition

Advanced Machining Processes of Metallic Materials, 2nd Edition
  • Author : Wit Grzesik
  • Publisher :Unknown
  • Release Date :2016
  • Total pages :608
  • ISBN : OCLC:1103597453
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Summary : Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity.

Advanced Machining Processes of Metallic Materials

Advanced Machining Processes of Metallic Materials
  • Author : Wit Grzesik
  • Publisher :Unknown
  • Release Date :2016-11-29
  • Total pages :608
  • ISBN : 0444637117
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Summary : Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity

Modern Machining Technology

Modern Machining Technology
  • Author : J Paulo Davim
  • Publisher :Unknown
  • Release Date :2011-10-18
  • Total pages :412
  • ISBN : 9780857094940
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Summary : This forward-thinking, practical book provides essential information on modern machining technology for industry with emphasis on the processes used regularly across several major industries. Machining technology presents great interest for many important industries including automotive, aeronautics, aerospace, renewable energy, moulds and dies, biomedical, and many others. Machining processes are manufacturing processes in which parts are shaped by the removal of unwanted material; these processes cover several stages and are usually divided into the following categories: cutting (involving single point or multipoint cutting tools); abrasive processes (including grinding and advanced machining processes, such as EDM (electrical discharge machining), LBM (laser-beam machining), AWJM (abrasive water jet machining) and USM (ultrasonic machining). Provides essential information on modern machining technology, with emphasis on the processes used regularly across several major industries Covers several processes and outlines their many stages Contributions come from a series of international, highly knowledgeable and well-respected experts

Comprehensive Materials Processing

Comprehensive Materials Processing
  • Author : Anonim
  • Publisher :Unknown
  • Release Date :2014-04-07
  • Total pages :5634
  • ISBN : 9780080965338
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Summary : Comprehensive Materials Processing provides students and professionals with a one-stop resource consolidating and enhancing the literature of the materials processing and manufacturing universe. It provides authoritative analysis of all processes, technologies, and techniques for converting industrial materials from a raw state into finished parts or products. Assisting scientists and engineers in the selection, design, and use of materials, whether in the lab or in industry, it matches the adaptive complexity of emergent materials and processing technologies. Extensive traditional article-level academic discussion of core theories and applications is supplemented by applied case studies and advanced multimedia features. Coverage encompasses the general categories of solidification, powder, deposition, and deformation processing, and includes discussion on plant and tool design, analysis and characterization of processing techniques, high-temperatures studies, and the influence of process scale on component characteristics and behavior. Authored and reviewed by world-class academic and industrial specialists in each subject field Practical tools such as integrated case studies, user-defined process schemata, and multimedia modeling and functionality Maximizes research efficiency by collating the most important and established information in one place with integrated applets linking to relevant outside sources

Metal Cutting Theory and Practice

Metal Cutting Theory and Practice
  • Author : David A. Stephenson,John S. Agapiou
  • Publisher :Unknown
  • Release Date :2018-09-03
  • Total pages :947
  • ISBN : 9781315360317
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Summary : A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.

Abrasive Water Jet Machining of Engineering Materials

Abrasive Water Jet Machining of Engineering Materials
  • Author : Jagadish,Kapil Gupta
  • Publisher :Unknown
  • Release Date :2019-11-25
  • Total pages :73
  • ISBN : 9783030360016
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Summary : This book presents insights in green techniques used in conventional and advanced machining. It consists of various experimental case studies conducted by the authors on green machining of difficult-to-machine materials, polymer and ceramic materials. Effects of green techniques / processes on machining properties like material removal rate, surface quality, geometric accuracy, productivity, and environment while machining various materials are reported.

Mechanics of Materials in Modern Manufacturing Methods and Processing Techniques

Mechanics of Materials in Modern Manufacturing Methods and Processing Techniques
  • Author : Vadim V. Silberschmidt
  • Publisher :Unknown
  • Release Date :2020-04-03
  • Total pages :465
  • ISBN : 9780128182338
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Summary : Mechanics of Materials in Modern Manufacturing Methods and Processing Techniques provides a detailed overview of the latest developments in the mechanics of modern metal forming manufacturing. Focused on mechanics as opposed to process, it looks at the mechanical behavior of materials exposed to loading and environmental conditions related to modern manufacturing processes, covering deformation as well as damage and fracture processes. The book progresses from forming to machining and surface-treatment processes, and concludes with a series of chapters looking at recent and emerging technologies. Other topics covered include simulations in autofrettage processes, modeling strategies related to cutting simulations, residual stress caused by high thermomechanical gradients and pultrusion, as well as the mechanics of the curing process, forging, and cold spraying, among others. Some non-metallic materials, such as ceramics and composites, are covered as well. Synthesizes the latest research in the mechanics of modern metal forming processes Suggests theoretical models and numerical codes to predict mechanical responses Covers mechanics of shot peening, pultrusion, hydroforming, magnetic pulse forming Considers applicability of different materials and processes for optimum performance

Advanced Machining Processes

Advanced Machining Processes
  • Author : Hassan Abdel-Gawad El-Hofy
  • Publisher :Unknown
  • Release Date :2005-03-22
  • Total pages :253
  • ISBN : 9780071466943
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Summary : Today’s stringent design requirements and difficult-to-machine materials such as tough super alloys, ceramics, and composites, have made traditional machining processes costly and obsolete. As a result, manufacturers and machine design engineers are turning to advance machining processes. These machining processes utilizes electrical, chemical, and optimal sources of energy to bind, form and cut materials. El-Hofy rigorously explains how each of these advanced machining process work, their machining system components, process variables and industrial applications, making this book the perfect guide for anyone designing, researching or converting to a more advance machining process.

Modern Manufacturing Processes

Modern Manufacturing Processes
  • Author : Muammer Koc,Tugrul Özel
  • Publisher :Unknown
  • Release Date :2019-09-24
  • Total pages :544
  • ISBN : 9781118071922
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Summary : Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. Offers a comprehensive overview of advanced materials manufacturing processes Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.

Metal Machining

Metal Machining
  • Author : K. Maekawa,T. Obikawa,Y. Yamane,T.H.C. Childs
  • Publisher :Unknown
  • Release Date :2013-10-22
  • Total pages :408
  • ISBN : 9780080524023
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Summary : Metal machining is the most widespread metal-shaping process in the mechanical manufacturing industry. World-wide investment in metal machining tools increases year on year - and the wealth of nations can be judged by it. This text - the most up-to-date in the field - provides in-depth discussion of the theory and application of metal machining at an advanced level. It begins with an overview of the development of metal machining and its role in the current industrial environment and continues with a discussion of the theory and practice of machining. The underlying mechanics are analysed in detail and there are extensive chapters examining applications through a discussion of simulation and process control. "Metal Machining: Theory and Applications" is essential reading for senior undergraduates and postgraduates specialising in cutting technology. It is also an invaluable reference tool for professional engineers. Professors Childs, Maekawa, Obikawa and Yamane are four of the leading authorities on metal machining and have worked together for many years. Of interest to all mechanical, manufacturing and materials engineers Theoretical and practical problems addressed

Spark Erosion Machining

Spark Erosion Machining
  • Author : Neelesh Kumar Jain,Kapil Gupta
  • Publisher :Unknown
  • Release Date :2020-11-02
  • Total pages :218
  • ISBN : 9780429532962
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Summary : This book bridges the gaps where limited resources are available on comprehensive coverage of spark erosion machining (SEM) based processes. It provides researchers and scholars a vast amount of information on recent research on the subject. It also serves as a resource of novel and specialized applications of spark erosion machining and its variants, for students and faculties involved with advanced machining processes. Some salient features of the book: Describes various important aspects of spark-erosion based processes including their derived and hybrid processes. Includes a broad scope of SEM applications from industrial, commercial, and scientific to aerospace, automobiles and biomedical domains. Covers a wide range of materials applications of SE-based processes to different exotic and difficult-to-machine materials, i.e. superalloys, composites, ceramics, shape memory alloys, etc. Provides details micro version of EDM and WEDM processes and their specialized applications.

Advanced Machining and Manufacturing Processes

Advanced Machining and Manufacturing Processes
  • Author : Kaushik Kumar,Divya Zindani,J. Paulo Davim
  • Publisher :Unknown
  • Release Date :2018-04-17
  • Total pages :201
  • ISBN : 9783319760759
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Summary : This book covers the various advanced manufacturing processes employed by manufacturing industries to improve their productivity in terms of socio-economic development. The authors present automated conventional and non-conventional machining techniques as well as virtual machining principles and techniques. Material removal by mechanical, chemical, thermal and electrochemical processes are described in detail. A glossary of key concepts is attached at end of the book.

Stainless Steels and Alloys

Stainless Steels and Alloys
  • Author : Zoia Duriagina
  • Publisher :Unknown
  • Release Date :2019-02-13
  • Total pages :158
  • ISBN : 9781789853698
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Summary : Materials science is the magic that allows us to change the chemical composition and microstructure of material to regulate its corrosion-mechanical, technological, and functional properties. Five major classes of stainless steels are widely used: ferritic, austenitic, martensitic, duplex, and precipitation hardening. Austenitic stainless steels are extensively used for service down to as low as the temperature of liquid helium (-269oC). This is largely due to the lack of a clearly defined transition from ductile to brittle fracture in impact toughness testing. Steels with ferritic or martensitic structures show a sudden change from ductile (safe) to brittle (unsafe) fracture over a small temperature difference. Even the best of these steels shows this behavior at temperatures higher than -100oC and in many cases only just below zero. Various types of stainless steel are used across the whole temperature range from ambient to 1100oC. This book will be useful to scientists, engineers, masters, graduate students, and students. I hope readers will enjoy this book and that it will serve to create new materials with unique properties.

Manufacturing Technology

Manufacturing Technology
  • Author : Helmi A. Youssef,Hassan A. El-Hofy,Mahmoud H. Ahmed
  • Publisher :Unknown
  • Release Date :2011-08-17
  • Total pages :947
  • ISBN : 9781439810859
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Summary : Individuals who will be involved in design and manufacturing of finished products need to understand the grand spectrum of manufacturing technology. Comprehensive and fundamental, Manufacturing Technology: Materials, Processes, and Equipment introduces and elaborates on the field of manufacturing technology—its processes, materials, tooling, and equipment. The book emphasizes the fundamentals of processes, their capabilities, typical applications, advantages, and limitations. Thorough and insightful, it provides mathematical modeling and equations as needed to enhance the basic understanding of the material at hand. Designed for upper-level undergraduates in mechanical, industrial, manufacturing, and materials engineering disciplines, this book covers complete manufacturing technology courses taught in engineering colleges and institutions worldwide. The book also addresses the needs of production and manufacturing engineers and technologists participating in related industries.

New Materials for Next-Generation Commercial Transports

New Materials for Next-Generation Commercial Transports
  • Author : National Research Council,Division on Engineering and Physical Sciences,National Materials Advisory Board,Commission on Engineering and Technical Systems,Committee on New Materials for Advanced Civil Aircraft
  • Publisher :Unknown
  • Release Date :1996-03-15
  • Total pages :98
  • ISBN : 030917595X
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Summary : The major objective of this book was to identify issues related to the introduction of new materials and the effects that advanced materials will have on the durability and technical risk of future civil aircraft throughout their service life. The committee investigated the new materials and structural concepts that are likely to be incorporated into next generation commercial aircraft and the factors influencing application decisions. Based on these predictions, the committee attempted to identify the design, characterization, monitoring, and maintenance issues that are critical for the introduction of advanced materials and structural concepts into future aircraft.

Machining of Hard Materials

Machining of Hard Materials
  • Author : J. Paulo Davim
  • Publisher :Unknown
  • Release Date :2011-02-24
  • Total pages :211
  • ISBN : 1849964505
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Summary : Hard machining is a relatively recent technology that can be defined as a machining operation, using tools with geometrically defined cutting edges, of a work piece that has hardness values typically in the 45-70HRc range. This operation always presents the challenge of selecting a cutting tool insert that facilitates high-precision machining of the component, but it presents several advantages when compared with the traditional methodology based in finish grinding operations after heat treatment of work pieces. Machining of Hard Materials aims to provide the reader with the fundamentals and recent advances in the field of hard machining of materials. All the chapters are written by international experts in this important field of research. They cover topics such as: • advanced cutting tools for the machining of hard materials; • the mechanics of cutting and chip formation; • surface integrity; • modelling and simulation; and • computational methods and optimization. Machining of Hard Materials can serve as a useful reference for academics, manufacturing and materials researchers, manufacturing and mechanical engineers, and professionals in machining and related industries. It can also be used as a text for advanced undergraduate or postgraduate students studying mechanical engineering, manufacturing, or materials.

Near Net Shape Manufacturing Processes

Near Net Shape Manufacturing Processes
  • Author : Kapil Gupta
  • Publisher :Unknown
  • Release Date :2019-01-24
  • Total pages :191
  • ISBN : 9783030105792
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Summary : This book covers the mechanism, salient features, and important aspects of various subtractive, additive, forming and hybrid techniques to manufacture near net-shaped products. The latest research in this area as well as possible future research are also highlighted.

Advanced Machining Processes

Advanced Machining Processes
  • Author : Angelos P. Markopoulos,J. Paulo Davim
  • Publisher :Unknown
  • Release Date :2017-11-23
  • Total pages :327
  • ISBN : 9781315305264
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Summary : Modeling and machining are two terms closely related. The benefits of the application of modeling on machining are well known. The advances in technology call for the use of more sophisticated machining methods for the production of high-end components. In turn, more complex, more suitable, and reliable modeling methods are required. This book pertains to machining and modeling, but focuses on the special aspects of both. Many researchers in academia and industry, who are looking for ways to refine their work, make it more detailed, increase their accuracy and reliability, or implement new features, will gain access to knowledge in this book that is very scare to find elsewhere.

Ultrasonic Welding of Metal Sheets

Ultrasonic Welding of Metal Sheets
  • Author : Susanta Kumar Sahoo,Mantra Prasad Satpathy
  • Publisher :Unknown
  • Release Date :2020-11-18
  • Total pages :226
  • ISBN : 9781000227277
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Summary : Ultrasonic Welding of Metal Sheets covers various aspects of ultrasonic welding (USW) of metal sheets, including the discussion on modeling and numerical simulations of ultrasonic welding to improve this welding process and performance. This book aims to provide an accessible, comprehensive and up-to-date exposition of the various aspects of joining of dissimilar metal sheets ranging from its fundamentals thorough to metallurgical characteristics covering fundamental concepts, in-detailed explanation about the USW including its implementation, design criteria, work material, welding, thermo-mechanical and research scopes. The book is aimed at researchers, professionals and graduate students in manufacturing, welding, mechanical engineering. Features The ultrasonic spot welding of various metal sheets is described in simplified expression and concepts are elucidated by relevant illustrations. Discusses modeling and numerical simulations of ultrasonic welding to improve the ultrasonic welding process and performance As opposed to competition in the market, this title provides thorough clarification of ultrasonic spot welding of metal sheets with its applications.