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Designing Plastic Parts for Assembly

Designing Plastic Parts for Assembly
  • Author : Paul A. Tres
  • Publisher :Unknown
  • Release Date :2014-10-01
  • Total pages :350
  • ISBN : 9781569905562
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Summary : "Designing Plastic Parts for Assembly" provides an excellent tool for both seasoned part designers and novices to the field, facilitating cost effective design decisions and ensuring that the plastic parts and products will stand up under use. The detailed yet simplified discussion of material selection, manufacturing techniques, and assembly procedures will enable the reader to evaluate plastic materials and to adequately design plastic parts for assembly. The book describes good joint design and implementation, the geometry and nature of the component parts, the types of load involved, and other basic information necessary in order to work successfully in this field. Throughout, the treatment is practice-oriented and focused on everyday problems and situations. The 7th edition introduces a completely new chapter on overmolding and in-mold assembly, as well as a new chapter on bonding, including accompanying examples. Laser molding and ultrasonics coverage are also brought up to date, with illustrative case histories. Contents: - Understanding Plastic Materials - Understanding Safety Factors - Strength of Materials for Plastics - Nonlinear Considerations - Assembly Techniques for Plastics - Press Fitting - Living Hinges - Snap Fitting - Bonding - In-Mold Assembly

Designing Plastic Parts for Assembly

Designing Plastic Parts for Assembly
  • Author : Paul A. Tres
  • Publisher :Unknown
  • Release Date :1998-01-01
  • Total pages :258
  • ISBN : 3446193847
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Summary :

Designing Plastic Parts for Assembly

Designing Plastic Parts for Assembly
  • Author : Paul A. Tres
  • Publisher :Unknown
  • Release Date :2014-10-01
  • Total pages :376
  • ISBN : 156990555X
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Summary :

Designing Plastic Parts for Assembly

Designing Plastic Parts for Assembly
  • Author : Paul A. Tres
  • Publisher :Unknown
  • Release Date :2006-01-01
  • Total pages :290
  • ISBN : 3446403213
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Summary :

Plastic Part Design for Injection Molding

Plastic Part Design for Injection Molding
  • Author : Robert A. Malloy
  • Publisher :Unknown
  • Release Date :2011
  • Total pages :549
  • ISBN : 3446404686
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Summary : The goal of the book is to assist the designer in the development of parts that are functional, reliable, manufacturable, and aesthetically pleasing. Since injection molding is the most widely used manufacturing process for the production of plastic parts, a full understanding of the integrated design process presented is essential to achieving economic and functional design goals. Features over 425 drawings and photographs.

The First Snap-fit Handbook

The First Snap-fit Handbook
  • Author : Paul R. Bonenberger
  • Publisher :Unknown
  • Release Date :2005-01-01
  • Total pages :297
  • ISBN : 3446227539
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Summary :

Designing Plastic Parts for Assembly

Designing Plastic Parts for Assembly
  • Author : Paul A. Tres
  • Publisher :Unknown
  • Release Date :2019-06-11
  • Total pages :438
  • ISBN : 9781569907160
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Summary : For over 22 years, Designing Plastic Parts for Assembly has been the definitive guide for both seasoned part designers and novices to the field, facilitating cost-effective design decisions and ensuring that the plastic parts and products will stand up under use. The detailed yet simplified discussion of material selection, manufacturing techniques, and assembly procedures enables the reader to evaluate plastic materials and design plastic parts with confidence. Good joint design and implementation, the geometry and nature of the component parts, the types of load involved, and other fundamental information necessary for a successful outcome are all included. Throughout, the treatment is practice-oriented and focused on everyday problems and situations. The 8th edition introduces a completely new chapter on fasteners, including discussion and evaluation of thread forming and thread cutting screws, with accompanying examples. New case histories in the fields of elasticity and annular snap fits that illustrate the hazardous consequences of inadequate part design are also included. Contents: - Understanding Plastic Materials - Understanding Safety Factors - Strength of Material for Plastics - Nonlinear Considerations - Welding Techniques for Plastics - Press Fitting - Living Hinges - Snap Fitting - Bonding - In-Mold Assembly - Fasteners

Designing Successful Products with Plastics

Designing Successful Products with Plastics
  • Author : Mark T. MacLean-Blevins
  • Publisher :Unknown
  • Release Date :2017-08-28
  • Total pages :324
  • ISBN : 9780323446488
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Summary : Designing Successful Products with Plastics: Fundamentals of Plastic Part Design provides expert insight into design considerations required to bring a concept product or part through design and ready-for-production. The book shows how integrating four key choices—materials, processes, tooling and design—in every design decision allows the designer to fully vet and optimize the design. Rather than focusing on design rules and engineering equations used during product development, the emphasis of the book is on what the designer needs to consider during the early conceptual visualization stages, and in the detailed stages of the design process. This approach will bridge the gap between the industrial designer, tasked with the ‘big picture’ product design and use, and the part designer, tasked with the detailed plastic part design for manufacture. Useful to both experienced and novice designers, this book brings valuable design process information through specific examples, enabling designers and engineers in the plastics industry to effectively use the available technical information to successfully design and manufacture new products. Bridges the gap between the industrial designer working on product design and use, and the part designer working on detailed part design for manufacture Enables designers to establish a solid foundation for new product development on the ‘four pillars’ of the process: materials, processes, tooling, and design Provides a hierarchy and roadmap through creative product design and implementation, so engineers can translate a product from creative concept through to realization and commercialization

The First Snap-Fit Handbook

The First Snap-Fit Handbook
  • Author : Paul R. Bonenberger
  • Publisher :Unknown
  • Release Date :2017-01-16
  • Total pages :412
  • ISBN : 9781569906798
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Summary : The ‘system level’ knowledge and design skills needed to create good snap-fit interfaces existed in the minds of self-taught snap-fit experts but was not captured in the literature. New designers of plastic parts wishing to use snap-fit had nowhere to turn unless they were fortunate enough to have access to an experienced snap-fit designer. This book organizes and presents all design aspects of snap-fits with an emphasis on the systems level thinking required to create world-class attachments. Beginning, as well as experienced, product designers will find the information they need to develop snap-fits more efficiently and avoid many common snap-fit problems. The third edition has been thoroughly revised to include new case histories and applications. The text has been extensively rewritten for clarity and user-friendliness and there are many new figures with expert explanations.

Product Design for Manufacture and Assembly

Product Design for Manufacture and Assembly
  • Author : Geoffrey Boothroyd,Peter Dewhurst,Winston A. Knight
  • Publisher :Unknown
  • Release Date :2010-12-08
  • Total pages :712
  • ISBN : 9781420089288
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Summary : Hailed as a groundbreaking and important textbook upon its initial publication, the latest iteration of Product Design for Manufacture and Assembly does not rest on those laurels. In addition to the expected updating of data in all chapters, this third edition has been revised to provide a top-notch textbook for university-level courses in product design and manufacturing design. The authors have added a comprehensive set of problems and student assignments to each chapter, making the new edition substantially more useful. See what’s in the Third Edition: Updated case studies on the application of DFMA techniques Extended versions of the classification schemes of the features of products that influence the difficulty of handling and insertion for manual, high-speed automatic, and robot assembly Discussions of changes in the industry such as increased emphasis on the use of surface mount devices New data on basic manufacturing processes Coverage of powder injection molding Recognized as international experts on the re-engineering of electro-mechanical products, the methods and guidelines developed by Boothroyd, Dewhurst, and Knight have been documented to provide significant savings in the product development process. Often attributed with creating a revolution in product design, the authors have been working in product design manufacture and assembly for more than 25 years. Based on theory yet highly practical, their text defines the factors that influence the ease of assembly and manufacture of products for a wide range of the basic processes used in industry. It demonstrates how to develop competitive products that are simpler in configuration and easier to manufacture with reduced overall costs.

The Complete Guide to Mold Making with SOLIDWORKS 2020

The Complete Guide to Mold Making with SOLIDWORKS 2020
  • Author : Paul Tran
  • Publisher :Unknown
  • Release Date :2020
  • Total pages :262
  • ISBN : 9781630573010
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Summary : The Complete Guide to Mold Making with SOLIDWORKS 2020 is a quick paced book written to provide experienced SOLIDWORKS users with in-depth knowledge of the mold tools provided by SOLIDWORKS. Throughout this book you will learn the procedures necessary for using these tools to create and analyze effective mold designs. Utilizing step-by-step instructions, each chapter of this book will guide you through different tasks, from designing or repairing a mold, to developing complex parting lines; from making a core in the part mode to advancing through more complex tasks in the assembly mode. Throughout this book you will be introduced to using surfacing tools to repair models and prepare them for the mold making process. Towards the end of this book, you will learn how to work with SOLIDWORKS Plastics and Flow Simulation to simulate the way melted plastics flow during the injection molding process. You will also learn to analyze the thick-thin wall regions to predict defects on plastic parts and molds. Learning how to analyze plastic parts for errors and correct them early in the design stage is a valuable skill, which can save a significant amount of time throughout the span of the entire design process. Every project in this book is based on real world products. Each of these projects have been broken down and developed into simple, comprehensible steps. Furthermore, every mold design is explained very clearly in short chapters, ranging from 15 to 25 pages. Each step comes with the exact screen shot to help you understand the main concept of the design. Learn the mold designs at your own pace, as you progress from simple core and cavity creation to more complex mold design challenges. This book will also teach you to use various surfacing tools such as: Ruled Surface Planar Surface Knit Surface Filled Surface Extend Surface Trim Surface Lofted Surface Who This Book Is For This book is for users already familiar with SOLIDWORKS who want to expand their knowledge of mold design. To get the most out of this mold design book, it is strongly recommended that you have completed all the lessons in the SOLIDWORKS Advanced Techniques book or have comparable knowledge. More CAD literate individuals, who want to expand their knowledge of the different features that SOLIDWORKS 2020 has to offer, will also find this book to be a great resource.

Joining of Plastics

Joining of Plastics
  • Author : Jordan Rotheiser
  • Publisher :Unknown
  • Release Date :2015-05-07
  • Total pages :229
  • ISBN : 9783446445956
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Summary : The third edition of this comprehensive handbook emphasizes the relationship between the assembly methods, the materials, and the plastics manufacturing processes, thus enabling the reader to identify the best design/assembly method for a given application. The book has been completely updated and a new chapter on laser welding of plastics was added. All principal fastening and joining methods used to assemble plastic parts today are described with their particular advantages and disadvantages. Assembly method limitations for a given material and/or a given molding process are discussed in great detail. This is very much a "how-to" book, offering a wealth of hard-to-find detailed information. Contents: - Rapid Guidelines for Assembly of Plastics and Efficient Use of the Handbook - Designing for Efficient Assembly - Cost Reduction in Assembly - Design for Disassembly and Recycling - Assembly Method Selection by Material - Assembly Method Selection by Process - Adhesive and Solvent Joining - Fasteners and Inserts - Hinges - Hot Plates/Hot Die/Fusion and Hot Wire/Resistance Welding - Hot Gas Welding - Induction/Electromagnetic Welding - Insert and Multi-Part Welding - Press Fits/Force Fits/Interference Fits/Shrink Fits - Snap Fits - Spin Welding - Staking/Swaging/Peening/Cold Heading/Cold Forming - Threads: Tapped and Molded-In - Ultrasonic Welding - Vibration Welding - Laser Welding

Designing with Plastics

Designing with Plastics
  • Author : Gunter Erhard
  • Publisher :Unknown
  • Release Date :2013-03-18
  • Total pages :530
  • ISBN : 9783446412828
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Summary : "Designing with Plastics" is an indispensable tool for every engineer and designer working with plastic materials. It will assist in the development of plastic parts that are not only functional and esthetically pleasing but also manufacturable while meeting ever increasing end-use requirements. The short but concise introduction into the specific properties of this material class focuses on the practical needs of the designer and lays the foundation for the following in-depth discussion of part design suitable for production and the intended end-use application. Numerous detailed examples highlight practical tips and rules of thumb for successful part design. Content: - Structure and Properties - Properties of Generic Polymeric Materials - Physical Properties - Characteristic Values - Test Methods and Procedures - Geometrically Simple Structural Parts under Static Loads - Design and Material Considerations for Parts Subjected to Mechanical Loads - Designing for Production - Flexing Elements - Mechanical Fasteners - Ribbed Structures - Gear Wheels - Friction Bearings - Wheels and Rollers

Design for Manufacturing

Design for Manufacturing
  • Author : Corrado Poli
  • Publisher :Unknown
  • Release Date :2001-11-29
  • Total pages :424
  • ISBN : 9780080503943
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Summary : Design for Manufacturing assists anyone not familiar with various manufacturing processes in better visualizing and understanding the relationship between part design and the ease or difficulty of producing the part. Decisions made during the early conceptual stages of design have a great effect on subsequent stages. In fact, quite often more than 70% of the manufacturing cost of a product is determined at this conceptual stage, yet manufacturing is not involved. Through this book, designers will gain insight that will allow them to assess the impact of their proposed design on manufacturing difficulty. The vast majority of components found in commercial batch-manufactured products, such as appliances, computers and office automation equipment are either injection molded, stamped, die cast, or (occasionally) forged. This book emphasizes these particular, most commonly implemented processes. In addition to chapters on these processes, the book touches upon material process selection, general guidelines for determining whether several components should be combined into a single component or not, communications, the physical and mechanical properties of materials, tolerances, and inspection and quality control. In developing the DFM methods presented in this book, he has worked with over 30 firms specializing in injection molding, die-casting, forging and stamping. Implements a philosophy which allows for easier and more economic production of designs Educates designers about manufacturing Emphasizes the four major manufacturing processes

Injection Molding Handbook

Injection Molding Handbook
  • Author : D.V. Rosato,Marlene G. Rosato
  • Publisher :Unknown
  • Release Date :2012-12-06
  • Total pages :1460
  • ISBN : 9781461545972
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Summary : This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.

User's Guide to Plastic

User's Guide to Plastic
  • Author : Ulf Bruder
  • Publisher :Unknown
  • Release Date :2019-07-08
  • Total pages :376
  • ISBN : 9781569907351
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Summary : Many technical books about plastics are too theoretical and difficult to read. The intention of this book is to offer something completely different: it is easy to read with many examples taken from everyday life. It is suitable for readers at secondary school and university levels, and can be used for training activities in industry as well as for self-studies. Included are over 600 color images to illustrate the wide variety of plastics and process workflows used today. The book also contains a number of computer-based tools that can be downloaded from the author's website. With comprehensive coverage, this is probably the most versatile plastics handbook ever written! New in the second edition are much-expanded content (new chapter) on extrusion, new color figures, a new layout, and corrections throughout. A bonus download of working Excel tools is provided to supplement the book content.

Design for Manufacturability

Design for Manufacturability
  • Author : David M. Anderson
  • Publisher :Unknown
  • Release Date :2020-02-17
  • Total pages :542
  • ISBN : 9781000764963
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Summary : Achieve any cost goals in half the time and achieve stable production with quality designed in right-the-first-time. Design for Manufacturability: How to Use Concurrent Engineering to Rapidly Develop Low-Cost, High-Quality Products for Lean Production is still the definitive work on DFM. This second edition extends the proven methodology to the most advanced product development process with the addition of the following new, unique, and original topics, which have never been addressed previously. These topics show you how to: Cut cost from 1/2 to 1/10 in 9 categories—with ways to remove that much cost from product charges and pricing Commercialize innovation—starting with Manufacturable Research and learning from the new section on scalability, you will learn how to design products and processing equipment to scale quickly to any growth levels Design product families that can be built "on-demand" in platform cells that also "mass customize" products to-order Make Lean production easier to implement with much more effective results while making build-to-order practical with spontaneous supply chains and eliminating forecasted inventory by including an updated chapter on "Designing Products for Lean Production" The author’s 30 years of experience teaching companies DFM based on pre-class surveys and plant tours is the foundation of this most advanced design process. It includes incorporating dozens of proven DFM guidelines through up-front concurrent-engineering teamwork that cuts the time to stable production in half and curtails change orders for ramps, rework, redesign, substituting cheaper parts, change orders to fix the changes, unstable design specs, part obsolescence, and late discovery of manufacturability issues at periodic design reviews. This second edition is for the whole product development community, including: Engineers who want to learn the most advanced DFM techniques Managers who want to lead the most advanced product development Project team leaders who want to immediately apply all the principles taught in this book in their own micro-climate Improvement leaders and champions who want to implement the above and ensure that the company can design products and versatile processing equipment for low-volume/high-mix product varieties Designing half to a tenth of cost categories can avoid substituting cheap parts, which degrades quality, and encourages standardization and spontaneous supply chains, which will encourage Lean initiatives. Using cellular manufacturing to shift production between lines for mixed production of platforms and build-to-order to offer the fastest order fulfillment can beat any competitors’ delivery time.

Plastics Engineered Product Design

Plastics Engineered Product Design
  • Author : D.V. Rosato
  • Publisher :Unknown
  • Release Date :2003-12-16
  • Total pages :588
  • ISBN : 9780080514079
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Summary : • A comprehensive book which collates the experience of two well-known US plastic engineers. • Enables engineers to make informed decisions. • Includes a unique chronology of the world of plastics. The use of plastics is increasing year on year, and new uses are being found for plastics in many industries. Designers using plastics need to understand the nature and properties of the materials which they are using so that the products perform to set standards. This book, written by two very experienced plastics engineers, provides copious information on the materials, fabrication processes, design considerations and plastics performance, thus allowing informed decisions to be made by engineers. It also includes a useful chronology of the world of plastics, a resource not found elsewhere.

Integral Mechanical Attachment

Integral Mechanical Attachment
  • Author : Robert W. Messler
  • Publisher :Unknown
  • Release Date :2011-04-01
  • Total pages :432
  • ISBN : 0080461417
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Summary : Integral Mechanical Attachment, highlights on one of the world’s oldest technologies and makes it new again. Think of buttons and toggles updated to innovative snaps, hooks, and interlocking industrial parts. Mechanical fasteners have been around as long as mankind, but manufacturers of late have been re-discovering their quick, efficient and fail proof advantages when using them as interlocking individual components as compared with such traditional means of joining materials like welding, soldering, gluing and using nuts bolts, rivets and other similar devices. For many years, it has been virtually impossible to find a single-source reference that provides an overview of the various categories of fastening systems and their various applications. Design engineers should find this book to be an invaluable source of detailed, illustrated information on how such fasteners work, and how they can save time and money. Students, too, will find this book to be extremely useful for courses in mechanical design, machine design, product development and other related areas where fastening and joining subjects are taught. This will be the first reference book to come along in many years that will fully illustrate the major classes of integral mechanical fasteners, replete with examples of typical assembly and ideas and suggestions for further research. * Covers all major techniques for integral mechanical attachment within the context of other types of joining including chemical (adhesive) bonding, melting and solidification (welding, soldering, brazing), and mechanical joining (fasteners and part features) * Includes specific chapters for particular attachment considerations by materials type, including metals, plastics, ceramics, glass, wood, and masonry * Provides unique coverage of mechanical/electrical connections for reliable contact and use

Design for Manufacturability Handbook

Design for Manufacturability Handbook
  • Author : James G. Bralla
  • Publisher :Unknown
  • Release Date :1998-08-22
  • Total pages :1368
  • ISBN : 0071501789
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Summary : From raw materials ... to machining and casting ... to assembly and finishing, the Second Edition of this classic guide will introduce you to the principles and procedures of Design for Manufacturability (DFM)Ñthe art of developing high-quality products for the lowest possible manufacturing cost. Written by over 70 experts in manufacturing and product design, this update features cutting-edge techniques for every stage of manufacturingÑplus entirely new chapters on DFM for Electronics, DFX (Designing for all desirable attributes), DFM for Low-Quality Production, and Concurrent Engineering.

Robust Plastic Product Design: A Holistic Approach

Robust Plastic Product Design: A Holistic Approach
  • Author : Vikram Bhargava
  • Publisher :Unknown
  • Release Date :2017-12-11
  • Total pages :344
  • ISBN : 9781569905814
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Summary : Tooling, molding, secondary operations, material selection, evaluation and testing, design, project management, costing, value engineering, international supplier management and enhancement, and more: this book provides a broad insight from the author’s over 40 years of experience in the plastics industry. Aimed at both technical and non-technical personnel involved with plastic product design and manufacturing, this book shows how having the big picture leads to effective solutions and high-quality products. Numerous case studies of product failures exemplify the key concepts. The reader will benefit from the author’s unique depth and breadth of knowledge and experience as a team manager and hands-on contributor in all aspects of plastics, involving extremely robust, mission-critical products. Judicious attention to fundamental engineering principles is always at the foundation but “people issues” are also brought into focus from the author’s background as a long-time international trainer and Six Sigma expert. The book is therefore an essence of all the experience gained along the way: the good, the bad, and the ugly. This book is unique among the many other fine books available in this subject area in that it is the perspective of one who has been in the trenches—as opposed to an academician, scientist, or other professional from a field with narrower scope, such as material science, tooling, or manufacturing. Hence, the HOLISTIC APPROACH. Contents: • Causes of Plastics Failure • The Holistic Approach • Plastic Materials • Design • Tooling Considerations • Processing • Secondary Operations • Part and Tool Costs • Six Sigma Techniques in Plastics • Further Reading and Reference Material With forewords by Glenn Beall, Louis Maresca, and Joe McFadden.