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Designing Plastic Parts for Assembly

Designing Plastic Parts for Assembly
  • Author : Paul A. Tres
  • Publisher :Unknown
  • Release Date :2014-10-01
  • Total pages :350
  • ISBN : 9781569905562
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Summary : "Designing Plastic Parts for Assembly" provides an excellent tool for both seasoned part designers and novices to the field, facilitating cost effective design decisions and ensuring that the plastic parts and products will stand up under use. The detailed yet simplified discussion of material selection, manufacturing techniques, and assembly procedures will enable the reader to evaluate plastic materials and to adequately design plastic parts for assembly. The book describes good joint design and implementation, the geometry and nature of the component parts, the types of load involved, and other basic information necessary in order to work successfully in this field. Throughout, the treatment is practice-oriented and focused on everyday problems and situations. The 7th edition introduces a completely new chapter on overmolding and in-mold assembly, as well as a new chapter on bonding, including accompanying examples. Laser molding and ultrasonics coverage are also brought up to date, with illustrative case histories. Contents: - Understanding Plastic Materials - Understanding Safety Factors - Strength of Materials for Plastics - Nonlinear Considerations - Assembly Techniques for Plastics - Press Fitting - Living Hinges - Snap Fitting - Bonding - In-Mold Assembly

Designing Plastic Parts for Assembly

Designing Plastic Parts for Assembly
  • Author : Paul A. Tres
  • Publisher :Unknown
  • Release Date :2003
  • Total pages :280
  • ISBN : 3446224564
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Summary : The detailed yet simplified discussion of material selection, manufacturing techniques, and assembly procedures will enable the reader to evaluate plastic materials and to adequately design plastic parts for assembly. The book describes good joint design and purpose, the geometry and nature of the component parts, the types of load involved and other basic information necessary in order to work successfully in this field. The treatment is at all times practice-oriented and focused on everyday problems and situations.

Designing Plastic Parts for Assembly

Designing Plastic Parts for Assembly
  • Author : Paul A. Tres
  • Publisher :Unknown
  • Release Date :2019-06-11
  • Total pages :438
  • ISBN : 9781569907160
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Summary : For over 22 years, Designing Plastic Parts for Assembly has been the definitive guide for both seasoned part designers and novices to the field, facilitating cost-effective design decisions and ensuring that the plastic parts and products will stand up under use. The detailed yet simplified discussion of material selection, manufacturing techniques, and assembly procedures enables the reader to evaluate plastic materials and design plastic parts with confidence. Good joint design and implementation, the geometry and nature of the component parts, the types of load involved, and other fundamental information necessary for a successful outcome are all included. Throughout, the treatment is practice-oriented and focused on everyday problems and situations. The 8th edition introduces a completely new chapter on fasteners, including discussion and evaluation of thread forming and thread cutting screws, with accompanying examples. New case histories in the fields of elasticity and annular snap fits that illustrate the hazardous consequences of inadequate part design are also included. Contents: - Understanding Plastic Materials - Understanding Safety Factors - Strength of Material for Plastics - Nonlinear Considerations - Welding Techniques for Plastics - Press Fitting - Living Hinges - Snap Fitting - Bonding - In-Mold Assembly - Fasteners

Designing Plastic Parts for Assembly

Designing Plastic Parts for Assembly
  • Author : Paul A. Tres
  • Publisher :Unknown
  • Release Date :2014-10-01
  • Total pages :376
  • ISBN : 156990555X
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Summary :

Designing Successful Products with Plastics

Designing Successful Products with Plastics
  • Author : Mark T. MacLean-Blevins
  • Publisher :Unknown
  • Release Date :2017-08-28
  • Total pages :324
  • ISBN : 9780323446488
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Summary : Designing Successful Products with Plastics: Fundamentals of Plastic Part Design provides expert insight into design considerations required to bring a concept product or part through design and ready-for-production. The book shows how integrating four key choices—materials, processes, tooling and design—in every design decision allows the designer to fully vet and optimize the design. Rather than focusing on design rules and engineering equations used during product development, the emphasis of the book is on what the designer needs to consider during the early conceptual visualization stages, and in the detailed stages of the design process. This approach will bridge the gap between the industrial designer, tasked with the ‘big picture’ product design and use, and the part designer, tasked with the detailed plastic part design for manufacture. Useful to both experienced and novice designers, this book brings valuable design process information through specific examples, enabling designers and engineers in the plastics industry to effectively use the available technical information to successfully design and manufacture new products. Bridges the gap between the industrial designer working on product design and use, and the part designer working on detailed part design for manufacture Enables designers to establish a solid foundation for new product development on the ‘four pillars’ of the process: materials, processes, tooling, and design Provides a hierarchy and roadmap through creative product design and implementation, so engineers can translate a product from creative concept through to realization and commercialization

Plastic Part Design for Injection Molding

Plastic Part Design for Injection Molding
  • Author : Robert A. Malloy
  • Publisher :Unknown
  • Release Date :2012-11-12
  • Total pages :564
  • ISBN : 9783446433748
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Summary : The goal of the book is to assist the designer in the development of parts that are functional, reliable, manufacturable, and aesthetically pleasing. Since injection molding is the most widely used manufacturing process for the production of plastic parts, a full understanding of the integrated design process presented is essential to achieving economic and functional design goals. Features over 425 drawings and photographs. Contents: Introduction to Materials. Manufacturing Considerations for Injection Molded Parts. The Design Process and Material Selection. Structural Design Considerations. Prototyping and Experimental Stress Analysis. Assembly of Injection Molded Plastic Parts. Conversion Constants.

Product Design for Manufacture and Assembly

Product Design for Manufacture and Assembly
  • Author : Geoffrey Boothroyd,Peter Dewhurst,Winston A. Knight
  • Publisher :Unknown
  • Release Date :2010-12-08
  • Total pages :712
  • ISBN : 9781420089288
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Summary : Hailed as a groundbreaking and important textbook upon its initial publication, the latest iteration of Product Design for Manufacture and Assembly does not rest on those laurels. In addition to the expected updating of data in all chapters, this third edition has been revised to provide a top-notch textbook for university-level courses in product

Designing with Plastics

Designing with Plastics
  • Author : Gunter Erhard
  • Publisher :Unknown
  • Release Date :2013-03-18
  • Total pages :530
  • ISBN : 9783446412828
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Summary : "Designing with Plastics" is an indispensable tool for every engineer and designer working with plastic materials. It will assist in the development of plastic parts that are not only functional and esthetically pleasing but also manufacturable while meeting ever increasing end-use requirements. The short but concise introduction into the specific properties of this material class focuses on the practical needs of the designer and lays the foundation for the following in-depth discussion of part design suitable for production and the intended end-use application. Numerous detailed examples highlight practical tips and rules of thumb for successful part design. Content: - Structure and Properties - Properties of Generic Polymeric Materials - Physical Properties - Characteristic Values - Test Methods and Procedures - Geometrically Simple Structural Parts under Static Loads - Design and Material Considerations for Parts Subjected to Mechanical Loads - Designing for Production - Flexing Elements - Mechanical Fasteners - Ribbed Structures - Gear Wheels - Friction Bearings - Wheels and Rollers

The First Snap-fit Handbook

The First Snap-fit Handbook
  • Author : Paul R. Bonenberger
  • Publisher :Unknown
  • Release Date :2005-01-01
  • Total pages :297
  • ISBN : 3446227539
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Summary :

The First Snap-Fit Handbook

The First Snap-Fit Handbook
  • Author : Paul R. Bonenberger
  • Publisher :Unknown
  • Release Date :2017-01-16
  • Total pages :412
  • ISBN : 9781569906798
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Summary : The ‘system level’ knowledge and design skills needed to create good snap-fit interfaces existed in the minds of self-taught snap-fit experts but was not captured in the literature. New designers of plastic parts wishing to use snap-fit had nowhere to turn unless they were fortunate enough to have access to an experienced snap-fit designer. This book organizes and presents all design aspects of snap-fits with an emphasis on the systems level thinking required to create world-class attachments. Beginning, as well as experienced, product designers will find the information they need to develop snap-fits more efficiently and avoid many common snap-fit problems. The third edition has been thoroughly revised to include new case histories and applications. The text has been extensively rewritten for clarity and user-friendliness and there are many new figures with expert explanations.

Integral Mechanical Attachment

Integral Mechanical Attachment
  • Author : Robert W. Messler
  • Publisher :Unknown
  • Release Date :2011-04-01
  • Total pages :432
  • ISBN : 0080461417
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Summary : Integral Mechanical Attachment, highlights on one of the world’s oldest technologies and makes it new again. Think of buttons and toggles updated to innovative snaps, hooks, and interlocking industrial parts. Mechanical fasteners have been around as long as mankind, but manufacturers of late have been re-discovering their quick, efficient and fail proof advantages when using them as interlocking individual components as compared with such traditional means of joining materials like welding, soldering, gluing and using nuts bolts, rivets and other similar devices. For many years, it has been virtually impossible to find a single-source reference that provides an overview of the various categories of fastening systems and their various applications. Design engineers should find this book to be an invaluable source of detailed, illustrated information on how such fasteners work, and how they can save time and money. Students, too, will find this book to be extremely useful for courses in mechanical design, machine design, product development and other related areas where fastening and joining subjects are taught. This will be the first reference book to come along in many years that will fully illustrate the major classes of integral mechanical fasteners, replete with examples of typical assembly and ideas and suggestions for further research. * Covers all major techniques for integral mechanical attachment within the context of other types of joining including chemical (adhesive) bonding, melting and solidification (welding, soldering, brazing), and mechanical joining (fasteners and part features) * Includes specific chapters for particular attachment considerations by materials type, including metals, plastics, ceramics, glass, wood, and masonry * Provides unique coverage of mechanical/electrical connections for reliable contact and use

Kaizen Assembly

Kaizen Assembly
  • Author : Chris A. Ortiz
  • Publisher :Unknown
  • Release Date :2006-06-26
  • Total pages :264
  • ISBN : 9781420006605
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Summary : It is easy to learn the philosophy and the concepts of kaizen. It is quite another challenge to translate the philosophy into action. While most books expound on the underlying principles and theory, Kaizen Assembly: Designing, Constructing, and Managing a Lean Assembly Line takes you step-by-step through an actual kaizen event. This approach demonstrates in detail the mindset, the processes, and the practical insight needed to transform your current assembly line into a world-class lean operation. Chris Ortiz brings the experience of over 150 successful kaizen events to the pages of this unique guide. Using clear, succinct, and unambiguous language rather than more general and esoteric terms found in other books, he explains how to implement waste reduction, 5S, time and motion studies, line balancing, quality-at-the-source, visual management, and workstation and assembly line design. Taking a unique approach, the book follows an example of the assembly process for an electric bike including illustrations of nearly every step along the way. Ortiz even includes the most valuable teaching tool of all: past mistakes, how they were overcome, and how to identify and avoid them. Providing expert guidance that will last long after the consultants have left, Kaizen Assembly supplies the tools you need to make kaizen and lean assembly a permanent fixture at the heart of the shop floor.

Handbook of Plastics Joining

Handbook of Plastics Joining
  • Author : Michael J. Troughton
  • Publisher :Unknown
  • Release Date :2008-10-17
  • Total pages :600
  • ISBN : 0815519761
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Summary : The new edition of this bestselling reference provides fully updated and detailed descriptions of plastics joining processes, plus an extensive compilation of data on joining specific materials. The volume is divided into two main parts: processes and materials. The processing section has 18 chapters, each explaining a different joining technique. The materials section has joining information for 25 generic polymer families. Both sections contain data organized according to the joining methods used for that material. * A significant and extensive update from experts at The Welding Institute * A systematic approach to discussing each joining method including: process, advantages and disadvantages, applications, materials, equipment, joint design, and welding parameters * Includes international suppliers’ directory and glossary of key joining terms * Includes new techniques such as flash free welding and friction stir welding * Covers thermoplastics, thermosets, elastomers, and rubbers.

Injection Molding Handbook

Injection Molding Handbook
  • Author : D.V. Rosato,Marlene G. Rosato
  • Publisher :Unknown
  • Release Date :2012-12-06
  • Total pages :1460
  • ISBN : 9781461545972
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Summary : This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.

Designing Electronic Product Enclosures

Designing Electronic Product Enclosures
  • Author : Tony Serksnis
  • Publisher :Unknown
  • Release Date :2018-07-25
  • Total pages :211
  • ISBN : 9783319693958
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Summary : This text explains the process of the design of product electronic enclosures. These products typically contain a printed circuit board. The text takes the reader from the original idea for a product, through the shipment in quantity to a customer. For the product enclosure designer, this proceeds through design layout, material selection, prototype building, testing, and ongoing design improvement. The book presents a substantive and lucid treatment of the structural, thermal, user-interface, assembly, quality control, and cost considerations of the product enclosure. Of special note is a discussion on the regulatory issues involved with the design of a product. A main thrust of the text is on the "commercialization" aspects of electronic products, that is, when an enclosure is needed for the product to meet environmental and certification requirements globally. The book targets the broadest audience tasked to design/manufacture an enclosure, from mechanical/industrial engineers to designers and technicians. While the intent of the text is not to provide a complete understanding of relevant physical phenomena addressed (strength of materials, shock and vibration, heat transfer), the book provides a ready reference on how and where these key properties may be considered in the design of most electronic enclosures. Elucidates successful enclosure design for electronic products, defining the design team and the definition of success Explains the processes for building enclosures, including printed circuit board layout (mechanical considerations) and optimal object placement, structural considerations, material selection, and user interface design Includes treatment of serviceability, product environments, standards and testing, cooling techniques as well as guidelines for Electromagnetic Compliance (EMC) standards and testing required to pass FCC/CE Reinforces design concepts presented with relevant solved problems

Materials and Process Selection for Engineering Design

Materials and Process Selection for Engineering Design
  • Author : Mahmoud M. Farag
  • Publisher :Unknown
  • Release Date :2013-11-19
  • Total pages :538
  • ISBN : 9781466564107
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Summary : Introducing a new engineering product or changing an existing model involves making designs, reaching economic decisions, selecting materials, choosing manufacturing processes, and assessing its environmental impact. These activities are interdependent and should not be performed in isolation from each other. This is because the materials and proce

Manufacturing Process Selection Handbook

Manufacturing Process Selection Handbook
  • Author : K. G. Swift,J. D. Booker
  • Publisher :Unknown
  • Release Date :2013-02-15
  • Total pages :456
  • ISBN : 9780080993577
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Summary : Manufacturing Process Selection Handbook provides engineers and designers with process knowledge and the essential technological and cost data to guide the selection of manufacturing processes early in the product development cycle. Building on content from the authors’ earlier introductory Process Selection guide, this expanded handbook begins with the challenges and benefits of identifying manufacturing processes in the design phase and appropriate strategies for process selection. The bulk of the book is then dedicated to concise coverage of different manufacturing processes, providing a quick reference guide for easy comparison and informed decision making. For each process examined, the book considers key factors driving selection decisions, including: Basic process descriptions with simple diagrams to illustrate Notes on material suitability Notes on available process variations Economic considerations such as costs and production rates Typical applications and product examples Notes on design aspects and quality issues Providing a quick and effective reference for the informed selection of manufacturing processes with suitable characteristics and capabilities, Manufacturing Process Selection Handbook is intended to quickly develop or refresh your experience of selecting optimal processes and costing design alternatives in the context of concurrent engineering. It is an ideal reference for those working in mechanical design across a variety of industries and a valuable learning resource for advanced students undertaking design modules and projects as part of broader engineering programs. Provides manufacturing process information maps (PRIMAs) provide detailed information on the characteristics and capabilities of 65 processes in a standard format Includes process capability charts detailing the processing tolerance ranges for key material types Offers detailed methods for estimating costs, both at the component and assembly level

Polymer Science and Engineering

Polymer Science and Engineering
  • Author : National Research Council,Division on Engineering and Physical Sciences,Commission on Physical Sciences, Mathematics, and Applications,Committee on Polymer Science and Engineering
  • Publisher :Unknown
  • Release Date :1994-01-01
  • Total pages :192
  • ISBN : 9780309049986
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Summary : Polymers are used in everything from nylon stockings to commercial aircraft to artificial heart valves, and they have a key role in addressing international competitiveness and other national issues. Polymer Science and Engineering explores the universe of polymers, describing their properties and wide-ranging potential, and presents the state of the science, with a hard look at downward trends in research support. Leading experts offer findings, recommendations, and research directions. Lively vignettes provide snapshots of polymers in everyday applications. The volume includes an overview of the use of polymers in such fields as medicine and biotechnology, information and communication, housing and construction, energy and transportation, national defense, and environmental protection. The committee looks at the various classes of polymers--plastics, fibers, composites, and other materials, as well as polymers used as membranes and coatings--and how their composition and specific methods of processing result in unparalleled usefulness. The reader can also learn the science behind the technology, including efforts to model polymer synthesis after nature's methods, and breakthroughs in characterizing polymer properties needed for twenty-first-century applications. This informative volume will be important to chemists, engineers, materials scientists, researchers, industrialists, and policymakers interested in the role of polymers, as well as to science and engineering educators and students.

Product Design and Life Cycle Assessment

Product Design and Life Cycle Assessment
  • Author : Ireneusz Zbicinski
  • Publisher :Unknown
  • Release Date :2006
  • Total pages :308
  • ISBN : 9789197552622
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Summary :

Printing in Plastic

Printing in Plastic
  • Author : James Floyd Kelly,Patrick Hood-Daniel
  • Publisher :Unknown
  • Release Date :2011-08-13
  • Total pages :464
  • ISBN : 9781430234449
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Summary : Printing in Plastic: Build Your Own 3D Printer is your gateway into the exciting world of personal fabrication. The “printer” that you'll build from this book is a personal fabricator capable of creating small parts and other objects from drops of molten plastic. Design a part using a modeling tool such as Google SketchUp. Then, watch while the fabricator head sweeps back and forth and upwards, depositing plastic in all the right places. You can build anything from a replacement tab to hold a bookshelf in place, to a small art project, to a bashguard for your bicycle. If you can conceive it and design it, you can build it, and you'll have fun doing it! Printing in Plastic is aimed at creative people comfortable using power tools such as a table saw, circular saw, and drill press. Authors James Kelly and Patrick Hood-Daniel lead you through building a personal fabrication machine based upon a set of blueprints downloaded from their website. Example projects get you started in designing and fabricating your own parts. Bring your handyman skills, and apply patience during the build process. You too can be the proud owner of a personal fabricator—a three-dimensional printer. Leads you through building a personal fabrication machine capable of creating small parts and objects from plastic Provides example projects to get you started on the road to designing and fabricating your own parts Provides an excellent parent/child, or small group project

Design for Manufacturability Handbook

Design for Manufacturability Handbook
  • Author : James G. Bralla
  • Publisher :Unknown
  • Release Date :1998-08-22
  • Total pages :1368
  • ISBN : 0071501789
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Summary : From raw materials ... to machining and casting ... to assembly and finishing, the Second Edition of this classic guide will introduce you to the principles and procedures of Design for Manufacturability (DFM)Ñthe art of developing high-quality products for the lowest possible manufacturing cost. Written by over 70 experts in manufacturing and product design, this update features cutting-edge techniques for every stage of manufacturingÑplus entirely new chapters on DFM for Electronics, DFX (Designing for all desirable attributes), DFM for Low-Quality Production, and Concurrent Engineering.