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Friction Stir Welding and Processing

Friction Stir Welding and Processing
  • Author : Rajiv Sharan Mishra,Partha Sarathi De,Nilesh Kumar
  • Publisher :Unknown
  • Release Date :2014-08-04
  • Total pages :338
  • ISBN : 9783319070438
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Summary : This book lays out the fundamentals of friction stir welding and processing and builds toward practical perspectives. The authors describe the links between the thermo-mechanical aspects and the microstructural evolution and use of these for the development of the friction stir process as a broader metallurgical tool for microstructural modification and manufacturing. The fundamentals behind the practical aspects of tool design, process parameter selection and weld related defects are discussed. Local microstructural refinement has enabled new concepts of superplastic forming and enhanced low temperature forming. The collection of friction stir based technologies is a versatile set of solid state manufacturing tools.

Recent Advances in Mechanical Infrastructure

Recent Advances in Mechanical Infrastructure
  • Author : Ajit Kumar Parwani
  • Publisher :Unknown
  • Release Date :2021
  • Total pages :229
  • ISBN : 9789813341760
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Summary :

Manufacturing Technology for Aerospace Structural Materials

Manufacturing Technology for Aerospace Structural Materials
  • Author : Flake C Campbell Jr
  • Publisher :Unknown
  • Release Date :2011-08-31
  • Total pages :616
  • ISBN : 0080462359
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Summary : The rapidly-expanding aerospace industry is a prime developer and user of advanced metallic and composite materials in its many products. This book concentrates on the manufacturing technology necessary to fabricate and assemble these materials into useful and effective structural components. Detailed chapters are dedicated to each key metal or alloy used in the industry, including aluminum, magnesium, beryllium, titanium, high strength steels, and superalloys. In addition the book deals with composites, adhesive bonding and presents the essentials of structural assembly. This book will be an important resource for all those involved in aerospace design and construction, materials science and engineering, as well as for metallurgists and those working in related sectors such as the automotive and mass transport industries. Flake Campbell Jr has over thirty seven years experience in the aerospace industry and is currently Senior Technical Fellow at the Boeing Phantom Works in Missouri, USA. * All major aerospace structural materials covered: metals and composites * Focus on details of manufacture and use * Author has huge experience in aerospace industry * A must-have book for materials engineers, design and structural engineers, metallurgical engineers and manufacturers for the aerospace industry

Hot Deformation of Aluminum Alloys III

Hot Deformation of Aluminum Alloys III
  • Author : Z. Jin
  • Publisher :Unknown
  • Release Date :2003
  • Total pages :556
  • ISBN : UOM:39015051570821
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Summary : "This is the proceedings of the third symposium on Hot Deformation in Aluminum Alloys, held in San Diego, CA, March 3-6, 2003."--p. xi.

Metallurgy and Design of Alloys with Hierarchical Microstructures

Metallurgy and Design of Alloys with Hierarchical Microstructures
  • Author : Krishnan K. Sankaran,Rajiv S. Mishra
  • Publisher :Unknown
  • Release Date :2017-06-14
  • Total pages :506
  • ISBN : 9780128120255
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Summary : Metallurgy and Design of Alloys with Hierarchical Microstructures covers the fundamentals of processing-microstructure-property relationships and how multiple properties are balanced and optimized in materials with hierarchical microstructures widely used in critical applications. The discussion is based principally on metallic materials used in aircraft structures; however, because they have sufficiently diverse microstructures, the underlying principles can easily be extended to other materials systems. With the increasing microstructural complexity of structural materials, it is important for students, academic researchers and practicing engineers to possess the knowledge of how materials are optimized and how they will behave in service. The book integrates aspects of computational materials science, physical metallurgy, alloy design, process design, and structure-properties relationships, in a manner not done before. It fills a knowledge gap in the interrelationships of multiple microstructural and deformation mechanisms by applying the concepts and tools of designing microstructures for achieving combinations of engineering properties—such as strength, corrosion resistance, durability and damage tolerance in multi-component materials—used for critical structural applications. Discusses the science behind the properties and performance of advanced metallic materials Provides for the efficient design of materials and processes to satisfy targeted performance in materials and structures Enables the selection and development of new alloys for specific applications based upon evaluation of their microstructure as illustrated in this work

Near Net Shape Manufacturing Processes

Near Net Shape Manufacturing Processes
  • Author : Kapil Gupta
  • Publisher :Unknown
  • Release Date :2019-01-24
  • Total pages :191
  • ISBN : 9783030105792
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Summary : This book covers the mechanism, salient features, and important aspects of various subtractive, additive, forming and hybrid techniques to manufacture near net-shaped products. The latest research in this area as well as possible future research are also highlighted.

Fatigue in Friction Stir Welding

Fatigue in Friction Stir Welding
  • Author : J. Brian Jordon,Robert Amaro,Paul Allison,Harish Rao
  • Publisher :Unknown
  • Release Date :2019-02-27
  • Total pages :196
  • ISBN : 9780128163054
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Summary : Fatigue in Friction Stir Welding provides knowledge on how to design and fabricate high performance, fatigue resistance FSW joints. It summarizes fatigue characterizations of key FSW configurations, including butt and lap-shear joints. The book's main focus is on fatigue of aluminum alloys, but discussions of magnesium, steel, and titanium alloys are also included. The FSW process-structure-fatigue performance relationships, including tool rotation, travel speeds, and pin tools are covered, along with sections on extreme fatigue conditions and environments, including multiaxial, variable amplitude, and corrosion effects on fatigue of the FSW. From a practical design perspective, appropriate fatigue design guidelines, including engineering and microstructure-sensitive modeling approaches are discussed. Finally, an appendix with numerous representative fatigue curves for design and reference purposes completes the work. Provides a comprehensive characterization of fatigue behavior for various FSW joints and alloy combinations, along with an in-depth presentation on crack initiation and growth mechanisms Presents the relationships between process parameters and fatigue behavior Discusses modeling strategies and design recommendations, along with experimental data for reference purposes

Fundamentals of Creep in Metals and Alloys

Fundamentals of Creep in Metals and Alloys
  • Author : Michael E. Kassner
  • Publisher :Unknown
  • Release Date :2008-11-27
  • Total pages :295
  • ISBN : 9780080914992
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Summary : Creep refers to the slow, permanent deformation of materials under external loads, or stresses. It explains the creep strength or resistance to this extension. This book is for experts in the field of strength of metals, alloys and ceramics. It explains creep behavior at the atomic or “dislocation defect level. This book has many illustrations and many references. The figure formats are uniform and consistently labeled for increased readability. This book is the second edition that updates and improves the earlier edition. Numerous line drawings with consistent format and units allow easy comparison of the behavior of a very wide range of materials Transmission electron micrographs provide direct insight into the basic microstructure of metals deforming at high temperatures Extensive literature review of about 1000 references provides an excellent overview of the field

Friction Stir Casting Modification for Enhanced Structural Efficiency

Friction Stir Casting Modification for Enhanced Structural Efficiency
  • Author : Saumyadeep Jana,Rajiv S. Mishra,Glenn Grant
  • Publisher :Unknown
  • Release Date :2015-10-21
  • Total pages :108
  • ISBN : 9780128033609
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Summary : Friction Stir Casting Modification for Enhanced Structural Efficiency: A Volume in the Friction Stir Welding and Processing Book Series summarizes current research and applications of friction stir processing techniques for casting modification. Research in this area has shown significant benefit in terms of fatigue performance as a result of friction stir processing. This book addresses the latest research, providing readers with a summary of these results and new guidelines for designers. Provides the benefits of friction stir casting, including its solid phase process, low distortion of workpiece, good dimensional stability and repeatability, high joint strength, and more Summarizes current research and applications of friction stir processing techniques for casting modification Presents it usage in the production of products such as rugs, wire, or any other gases, and its applications for decreased fuel consumption in light weight aircraft, and its automotive and ship applications

Structural Composite Materials

Structural Composite Materials
  • Author : F. C. Campbell
  • Publisher :Unknown
  • Release Date :2010
  • Total pages :612
  • ISBN : 9781615031405
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Summary : This book deals with all aspects of advanced composite materials; what they are, where they are used, how they are made, their properties, how they are designed and analyzed, and how they perform in-service. It covers both continuous and discontinuous fiber composites fabricated from polymer, metal, and ceramic matrices, with an emphasis on continuous fiber polymer matrix composites.

Friction Stir Processing for Enhanced Low Temperature Formability

Friction Stir Processing for Enhanced Low Temperature Formability
  • Author : Christopher B. Smith,Rajiv S. Mishra
  • Publisher :Unknown
  • Release Date :2014-03-21
  • Total pages :148
  • ISBN : 9780124201835
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Summary : The use of friction stir processing to locally modify the microstructure to enhanced formability has the potential to alter the manufacturing of structural shapes. There is enough research to put together a short monograph detailing the fundamentals and key findings. One example of conventional manufacturing technique for aluminum alloys involves fusion welding of 5XXX series alloys. This can be replaced by friction stir welding, friction stir processing and forming. A major advantage of this switch is the enhanced properties. However qualification of any new process involves a series of tests to prove that material properties of interest in the friction stir welded or processed regions meet or exceed those of the fusion welded region (conventional approach). This book will provide a case study of Al5083 alloy with some additional examples of high strength aluminum alloys. Demonstrates how friction stir processing enabled forming can expand the design space by using thick sheet/plate for applications where pieces are joined because of lack of formability Opens up new method for manufacturing of structural shapes Shows how the process has the potential to lower the cost of a finished structure and enhance the design allowables

Friction Stir Welding of High Strength 7XXX Aluminum Alloys

Friction Stir Welding of High Strength 7XXX Aluminum Alloys
  • Author : Rajiv S. Mishra,Mageshwari Komarasamy
  • Publisher :Unknown
  • Release Date :2016-06-08
  • Total pages :120
  • ISBN : 9780128094600
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Summary : Friction Stir Welding of High Strength 7XXX Aluminum Alloys is the latest edition in the Friction Stir series and summarizes the research and application of friction stir welding to high strength 7XXX series alloys, exploring the past and current developments in the field. Friction stir welding has demonstrated significant benefits in terms of its potential to reduce cost and increase manufacturing efficiency of industrial products in transportation, particularly the aerospace sector. The 7XXX series aluminum alloys are the premium aluminum alloys used in aerospace. These alloys are typically not weldable by fusion techniques and considerable effort has been expended to develop friction stir welding parameters. Research in this area has shown significant benefit in terms of joint efficiency and fatigue performance as a result of friction stir welding. The book summarizes those results and includes discussion of the potential future directions for further optimization. Offers comprehensive coverage of friction stir welding of 7XXX series alloys Discusses the physical metallurgy of the alloys Includes physical metallurgy based guidelines for obtaining high joint efficiency Summarizes the research and application of friction stir welding to high strength 7XXX series alloys, exploring the past and current developments in the field

Metallic Materials with High Structural Efficiency

Metallic Materials with High Structural Efficiency
  • Author : Oleg N. Senkov,Daniel B. Miracle,Sergey A. Firstov
  • Publisher :Unknown
  • Release Date :2004-06-29
  • Total pages :444
  • ISBN : 9781402020605
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Summary : In the fall of 1998, Prof. Sergey Firstov invited me to the Frantcevych Institute for Problems of Materials Science (IPMS) in Kyiv, Ukraine to discuss possible collaborations in the area of advanced metals research. During this visit, a strong mutual interest was evident in a broad range of structural metals technologies, and a quick friendship was established. Countless subsequent emails and a reciprocal visit to the U. S Air Force Research Laboratory by Prof. Firstov and a team of scientists from IPMS ensued to discuss and detail a broad collaboration in the area of structural metals. Two years after the initial visit, a major investment by the U. S. Air Force Office of Scientific Research (AFOSR) was established to pursue the technologies defined by these interactions. The annual reviews of the AFOSR Ukrainian Metals Initiative were held in late May, a most beautiful time in Kyiv when the lilacs are in bright display and the air is scented with the smell of falling blossoms from the chestnut trees that line the major streets and many parks. The sunny days and mild evenings provide a welcome break from winter, and on weekend evenings festive crowds spill onto the Khreshchatyk, Kyiv’s downtown boulevard, to listen to street musicians, watch jugglers and comedians, or simply to celebrate with friends. The annual reviews featured long days of intensive discussion of technical progress, followed in the evenings by the warm hospitality of the Ukrainian hosts.

Superplasticity in Metals and Ceramics

Superplasticity in Metals and Ceramics
  • Author : T. G. Nieh,J. Wadsworth,O. D. Sherby
  • Publisher :Unknown
  • Release Date :2005-09-29
  • Total pages :288
  • ISBN : 0521020344
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Summary : A materials engineering monograph in the Cambridge Solid State Science Series, first published in 1997.

Friction Stir Welding of 2XXX Aluminum Alloys including Al-Li Alloys

Friction Stir Welding of 2XXX Aluminum Alloys including Al-Li Alloys
  • Author : Rajiv S. Mishra,Harpreet Sidhar
  • Publisher :Unknown
  • Release Date :2016-10-01
  • Total pages :110
  • ISBN : 9780128092927
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Summary : Friction Stir Processing of 2XXX Aluminum Alloys including Al-Li Alloys is the latest edition in the Friction Stir Welding and Processing series and examines the application of friction stir welding to high strength 2XXX series alloys, exploring the past and current developments in the field. The book features recent research showing significant benefit in terms of joint efficiency and fatigue performance as a result of friction stir welding. Friction stir welding has demonstrated significant benefits in terms of its potential to reduce cost and increase manufacturing efficiency of industrial products including transportation, particularly the aerospace sector. The 2XXX series aluminum alloys are the premium aluminum alloys used in aerospace. The book includes discussion of the potential future directions for further optimization, and is designed for both practicing engineers and materials scientists, as well as researchers in the field. Provides comprehensive coverage of friction stir welding of 2XXX series alloys Discusses the physical metallurgy of the alloys Includes physical metallurgy-based guidelines for obtaining high joint efficiency Features illustrated examples of the application of FSW in the aerospace industry

Residual Stresses in Friction Stir Welding

Residual Stresses in Friction Stir Welding
  • Author : Nilesh Kumar,Rajiv S. Mishra,John A. Baumann
  • Publisher :Unknown
  • Release Date :2013-11-20
  • Total pages :60
  • ISBN : 9780128007327
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Summary : This book describes the fundamentals of residual stresses in friction stir welding and reviews the data reported for various materials. Residual stresses produced during manufacturing processes lead to distortion of structures. It is critical to understand and mitigate residual stresses. From the onset of friction stir welding, claims have been made about the lower magnitude of residual stresses. The lower residual stresses are partly due to lower peak temperature and shorter time at temperature during friction stir welding. A review of residual stresses that result from the friction stir process and strategies to mitigate it have been presented. Friction stir welding can be combined with additional in-situ and ex-situ manufacturing steps to lower the final residual stresses. Modeling of residual stresses highlights the relationship between clamping constraint and development of distortion. For many applications, management of residual stresses can be critical for qualification of component/structure. Reviews magnitude of residual stresses in various metals and alloys Discusses mitigation strategies for residual stresses during friction stir welding Covers fundamental origin of residual stresses and distortion

Friction Stir Welding of Dissimilar Alloys and Materials

Friction Stir Welding of Dissimilar Alloys and Materials
  • Author : Nilesh Kumar,Rajiv S. Mishra,Wei Yuan
  • Publisher :Unknown
  • Release Date :2015-03-05
  • Total pages :134
  • ISBN : 9780128026212
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Summary : This book will summarize research work carried out so far on dissimilar metallic material welding using friction stir welding (FSW). Joining of dissimilar alloys and materials are needed in many engineering systems and is considered quite challenging. Research in this area has shown significant benefit in terms of ease of processing, material mixing, and superior mechanical properties such as joint efficiencies. A summary of these results will be discussed along with potential guidelines for designers. Explains solid phase process and distortion of work piece Addresses dimensional stability and repeatability Addresses joint strength Covers metallurgical properties in the joint area Covers fine microstructure Introduces improved materials use (e.g., joining different thicknesses) Covers decreased fuel consumption in light weight aircraft Addresses automotive and ship applications

Radiochemistry and Nuclear Chemistry

Radiochemistry and Nuclear Chemistry
  • Author : Gregory R. Choppin,Jan-Olov Liljenzin,Jan Rydberg
  • Publisher :Unknown
  • Release Date :2002
  • Total pages :709
  • ISBN : 9780750674638
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Summary : Radiochemistry or Nuclear Chemistry is the study of radiation from an atomic or molecular perspective, including elemental transformation and reaction effects, as well as physical, health and medical properties. This revised edition of one of the earliest and best known books on the subject has been updated to bring into teaching the latest developments in research and the current hot topics in the field. In order to further enhance the functionality of this text, the authors have added numerous teaching aids that include an interactive website that features testing, examples in MathCAD with variable quantities and options, hotlinks to relevant text sections from the book, and online self-grading texts. As in the previous edition, readers can closely follow the structure of the chapters from the broad introduction through the more in depth descriptions of radiochemistry then nuclear radiation chemistry and finally the guide to nuclear energy (including energy production, fuel cycle, and waste management). New edition of a well-known, respected text in the specialized field of nuclear/radiochemistry Includes an interactive website with testing and evaluation modules based on exercises in the book Suitable for both radiochemistry and nuclear chemistry courses

Metal Matrix Composites by Friction Stir Processing

Metal Matrix Composites by Friction Stir Processing
  • Author : Ranjit Bauri,Devinder Yadav
  • Publisher :Unknown
  • Release Date :2017-08-10
  • Total pages :138
  • ISBN : 9780128137307
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Summary : Metal Matrix Composites by Friction Stir Processing discusses the capabilities of utilizing friction stir processing (FSP) as a tool to manufacture new materials, such as composites. FSP is considered a tool for grain refinement. However, this work illustrates how FSP has a wider capability due to the material flow and mixing the process offers. This book highlights such aspects by demonstrating the ability of the process to incorporate a second phase and make metal matrix composites (MMCs). The book covers the current research on processing MMCs by FSP, and presents a novel approach of making ductile MMCs by FSP using metal particle reinforcements. Demonstrates how friction stir processing can be used to make metal matrix composites Includes a review of different approaches of making metal matrix composites by friction stir processing Demonstrates the utility of friction stir processing in making new types of non-equilibrium ductile composites Provides a comparison of properties of friction stir processed composites to those of conventional metal matrix composites

Friction Stir Welding

Friction Stir Welding
  • Author : Daniela Lohwasser,Zhan Chen
  • Publisher :Unknown
  • Release Date :2009-12-18
  • Total pages :436
  • ISBN : 9781845697716
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Summary : Friction stir welding (FSW) is a highly important and recently developed joining technology that produces a solid phase bond. It uses a rotating tool to generate frictional heat that causes material of the components to be welded to soften without reaching the melting point and allows the tool to move along the weld line. Plasticized material is transferred from the leading edge to trailing edge of the tool probe, leaving a solid phase bond between the two parts. Friction stir welding: from basics to applications reviews the fundamentals of the process and how it is used in industrial applications. Part one discusses general issues with chapters on topics such as basic process overview, material deformation and joint formation in friction stir welding, inspection and quality control and friction stir welding equipment requirements and machinery descriptions as well as industrial applications of friction stir welding. A chapter giving an outlook on the future of friction stir welding is included in Part one. Part two reviews the variables in friction stir welding including residual stresses in friction stir welding, effects and defects of friction stir welds, modelling thermal properties in friction stir welding and metallurgy and weld performance. With its distinguished editors and international team of contributors, Friction stir welding: from basics to applications is a standard reference for mechanical, welding and materials engineers in the aerospace, automotive, railway, shipbuilding, nuclear and other metal fabrication industries, particularly those that use aluminium alloys. Provides essential information on topics such as basic process overview, materials deformation and joint formation in friction stir welding Inspection and quality control and friction stir welding equipment requirements are discussed as well as industrial applications of friction stir welding Reviews the variables involved in friction stir welding including residual stresses, effects and defects of friction stir welds, modelling thermal properties, metallurgy and weld performance

Aerospace Materials

Aerospace Materials
  • Author : Brian Cantor,H Assender,P. Grant
  • Publisher :Unknown
  • Release Date :2015-05-06
  • Total pages :312
  • ISBN : 9781420034721
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Summary : Aerospace Materials provides a grounding in state-of-the-art aerospace materials technology, including developments in aluminum, titanium, and nickel alloys, as well as polymers and polymer composites. Experts in each topic have contributed key overviews that summarize current knowledge and indicate future trends. The book begins by outlining the industrial applications to airframes, aeroengines, and spacecraft before delving systematically into specific materials. It examines lightweight materials and then focuses on materials suited to high-temperature applications. The book combines perspectives in physics, materials science, and mechanical and aeronautical engineering.