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Hybrid Additive Manufacturing

Hybrid Additive Manufacturing
  • Author : Guha Manogharan
  • Publisher :Unknown
  • Release Date :2020-07
  • Total pages :350
  • ISBN : 0128181702
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Summary : Hybrid Additive Manufacturing: Techniques, Applications and Benefits explains the fundamentals of hybrid AM, definitions, classifications, and principles, as well as key techniques of hybrid AM, its applications, design guidelines, and benefits, with emphasis on key aspects of the system integration process. The core of this subject is in describing how to overcome inherent processing limitations of layer-by-layer AM through the integration of secondary post-processing such as machining or heat treatment. As a result hybrid AM plays a critical role in accelerating the adoption of AM in established design and manufacturing activities. The applications of hybrid AM in both metals and polymers are discussed in this book, as are geometrical dimensioning and tolerancing, material property enhancement, non-traditional surface finishing, in-situ sequential hybrid processing, and integrated process planning. This book will serve not only as an introduction to hybrid AM but also as a handbook for researchers and engineers in mechanical, manufacturing, industrial, electronics, and materials science, thanks to its interdisciplinary approach and detailed case studies. Explains how hybrid manufacturing processes can be used to achieve enhanced material properties and functionality Describes the significance of hybrid additive manufacturing to different parts of the process chain Uses case studies to show how innovative companies are using this technology, how they have overcome challenges they encountered, and the benefits they have experienced

Additive Manufacturing Hybrid Processes for Composites Systems

Additive Manufacturing Hybrid Processes for Composites Systems
  • Author : António Torres Marques,Sílvia Esteves,João P. T. Pereira,Luis Miguel Oliveira
  • Publisher :Unknown
  • Release Date :2020-04-27
  • Total pages :329
  • ISBN : 9783030445225
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Summary : This book focuses on the emerging additive manufacturing technology and its applications beyond state-of-the-art, fibre-reinforced thermoplastics. It also discusses the development of a hybrid, integrated process that combines additive and subtractive operations in a single-step platform, allowing CAD-to-Part production with freeform shapes using long or continuous fibre-reinforced thermoplastics. The book covers the entire value chain of this next-generation technology, from part design and materials composition to transformation stages, product evaluation, and end-of-life studies. Moreover, it addresses the following engineering issues: • Design rules for hybrid additive manufacturing; • Thermoplastic compounds for high-temperature and -strength applications; • Advanced extrusion heads and process concepts; • Hybridisation strategies; • Software ecosystems for hAM design, pre-processing, process planning, emulating and multi-axis processing; • 3D path generators for hAM based on a multi-objective optimisation algorithm that matches the recent curved adaptive slicing method with a new transversal scheme; • hAM parameters, real-time monitoring and closed-loop control; • Multiparametric nondestructive testing (NDT) tools customised for FRTP AM parts; • Sustainable manufacturing processes validated by advanced LCA/LCC models.

A Hybrid Additive Manufacturing Framework for the Multi-phase Fabrication and In-line Characterization of Functional Devices

A Hybrid Additive Manufacturing Framework for the Multi-phase Fabrication and In-line Characterization of Functional Devices
  • Author : Lukas Fieber
  • Publisher :Unknown
  • Release Date :2020
  • Total pages :229
  • ISBN : OCLC:1202904308
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Summary :

Design and Analysis of a Hybrid Subtractive and Additive Manufacturing Unit

Design and Analysis of a Hybrid Subtractive and Additive Manufacturing Unit
  • Author : Farhad Ghadamli
  • Publisher :Unknown
  • Release Date :2017
  • Total pages :229
  • ISBN : 0355763206
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Summary : Automation in production of 3D printed parts, hybrid additive and subtractive machines, and post-processing of 3D printed parts are rapidly growing fields. Given the numerous advancements in the 3D printing industry as reported in this thesis, the lack of availability of a Do It Yourself (DIY) and low-cost hybrid additive and subtractive unit is identified and tackled. This thesis covers the mechanical design of a low-cost DIY, hybrid additive and subtractive unit using a robot arm to remove the 3D printing support structures. Since the removal of printed support structures has not been investigated in the scientific literature, in a first step, different cutting tools and speeds were analyzed with a hand-held Dremel 4000 power tool with regard to cut quality and cutting forces. An off-the-shelf tool bit, a High-Speed steel cutter, at 15000 rpm yielded the best results. Furthermore, a hybrid machine was conceptualized, consisting of additive and subtractive subsystems. The constraints are a working volume of 6 cubic inches and costs below $5000. The additive system is based on following components: X, Y and Z Motor Holders, Filament Holder, and 3D Printing Arm, which can be printed by the DIY user, and off-the-shelf hardware like NEMA 17 stepper motors. The subtractive system is based on the following components: Motor Holder, Linkbot Mounting Interface, and Connector Arm, which are also designed to be 3D printed by the DIY users. For both subsystems, the off-the-shelf parts are specified, and technical drawings for 3D printing and assembly are provided. The critical 3D printed parts are analyzed with regard to their maximum distortion and strength during operation.

Additive Manufacturing Technologies

Additive Manufacturing Technologies
  • Author : Ian Gibson,David Rosen,Brent Stucker
  • Publisher :Unknown
  • Release Date :2014-11-26
  • Total pages :498
  • ISBN : 9781493921133
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Summary : This book covers in detail the various aspects of joining materials to form parts. A conceptual overview of rapid prototyping and layered manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Unusual and emerging applications such as micro-scale manufacturing, medical applications, aerospace, and rapid manufacturing are also discussed. This book provides a comprehensive overview of rapid prototyping technologies as well as support technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. This book also: Reflects recent developments and trends and adheres to the ASTM, SI, and other standards Includes chapters on automotive technology, aerospace technology and low-cost AM technologies Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered

A New Hybrid Additive Manufacturing Process Combining Selective Laser Melting and Laser Shock Peening

A New Hybrid Additive Manufacturing Process Combining Selective Laser Melting and Laser Shock Peening
  • Author : Nikola Kalentics
  • Publisher :Unknown
  • Release Date :2018
  • Total pages :161
  • ISBN : OCLC:1085537847
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Summary : Mots-clés de l'auteur: Selective Laser Melting ; Laser Shock Peening ; 3D LSP ; residual stresses ; microstructure ; recrystallization ; microhardness ; distortion ; fatigue life ; crack density.

Laser Cladding

Laser Cladding
  • Author : Ehsan Toyserkani,Amir Khajepour,Stephen F. Corbin
  • Publisher :Unknown
  • Release Date :2004-08-12
  • Total pages :280
  • ISBN : 0849321727
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Summary : Capitalizing on the rapid growth and reduced costs of laser systems, laser cladding is gaining momentum, and in some instances replacing conventional techniques of depositing thin films because it can accommodate a great variety of materials, achieve uniform thickness and precise widths of layers, and provide improved resistance to wear and corrosion in the final product. Laser cladding technology also offers a revolutionary layered manufacturing and prototyping technique that can fabricate complex components without intermediate steps. Laser Cladding reviews the parameters, techniques and equipment, process modeling and control, and the physical metallurgy of alloying and solidification during laser cladding. The authors clarify the interconnections laser cladding has with CAD/CAM design; automation and robotics; sensors, feedback, and control; physics, material science, heat transfer, fluid dynamics, and powder metallurgy to promote further development and improved process quality of this growing technology. As the first book entirely dedicated to the topic, it also offers a history of its development and a guide to applications and market opportunities. While a considerable part of Laser Cladding is dedicated to industrial applications, this volume brings together valuable information illustrated with real case studies based on the authors' vast experience, and research and analysis in the field to provide a timely source for both academia and industry.

Laser-based Additive Manufacturing of Hybrid Metal/polymer Components

Laser-based Additive Manufacturing of Hybrid Metal/polymer Components
  • Author : Yuan-Hui Chueh
  • Publisher :Unknown
  • Release Date :2021
  • Total pages :229
  • ISBN : OCLC:1242861888
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Summary :

Advances on Mechanics, Design Engineering and Manufacturing

Advances on Mechanics, Design Engineering and Manufacturing
  • Author : Benoit Eynard,Vincenzo Nigrelli,Salvatore Massimo Oliveri,Guillermo Peris-Fajarnes,Sergio Rizzuti
  • Publisher :Unknown
  • Release Date :2016-09-02
  • Total pages :1245
  • ISBN : 9783319457819
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Summary : This book gathers papers presented at the International Joint Conference on Mechanics, Design Engineering and Advanced Manufacturing (JCM 2016), held on 14-16 September, 2016, in Catania, Italy. It reports on cutting-edge topics in product design and manufacturing, such as industrial methods for integrated product and process design; innovative design; and computer-aided design. Further topics covered include virtual simulation and reverse engineering; additive manufacturing; product manufacturing; engineering methods in medicine and education; representation techniques; and nautical, aeronautics and aerospace design and modeling. The book is divided into eight main sections, reflecting the focus and primary themes of the conference. The contributions presented here will not only provide researchers, engineers and experts in a range of industrial engineering subfields with extensive information to support their daily work; they are also intended to stimulate new research directions, advanced applications of the methods discussed, and future interdisciplinary collaborations.

Machinability of Powder Metallurgy Steels

Machinability of Powder Metallurgy Steels
  • Author : Andrej Šalak,Marcela Selecká,Herbert Danninger
  • Publisher :Unknown
  • Release Date :2005
  • Total pages :536
  • ISBN : 9781898326823
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Summary : The machinability of powder metallurgy steels is lower compared with wrought steels of appropriate composition and/or mechanical properties. This is due to a larger number of material and processing variables affecting the final properties of sintered materials. The aim of the book is to present knowledge for an overview of all interacting factors in machining, including those applied for improving machinability. They include the properties of basic plain iron and alloyed powders, various additions, compacting and sintering conditions. The effect of porosity, individual alloying elements and microstructure is considered.

Additive Manufacturing of Metals: The Technology, Materials, Design and Production

Additive Manufacturing of Metals: The Technology, Materials, Design and Production
  • Author : Li Yang,Keng Hsu,Brian Baughman,Donald Godfrey,Francisco Medina,Mamballykalathil Menon,Soeren Wiener
  • Publisher :Unknown
  • Release Date :2017-05-11
  • Total pages :168
  • ISBN : 9783319551289
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Summary : This book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leading experts in this field at universities and in industry, it provides a comprehensive textbook for students and an invaluable guide for practitioners

Modeling Residual Stress Development in Hybrid Processing by Additive Manufacturing and Laser Shock Peening

Modeling Residual Stress Development in Hybrid Processing by Additive Manufacturing and Laser Shock Peening
  • Author : Guru Charan Reddy Madireddy
  • Publisher :Unknown
  • Release Date :2018
  • Total pages :127
  • ISBN : OCLC:1052124117
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Summary : The term “hybrid” has been widely applied to many areas of manufacturing. Naturally, that term has found a home in additive manufacturing as well. Hybrid additive manufacturing or hybrid-AM has been used to describe multi-material printing, combined machines (e.g., deposition printing and milling machine center), and combined processes (e.g., printing and interlayer laser re-melting). The capabilities afforded by hybrid-AM are rewriting the design rules for materials and adding a new dimension in the design for additive manufacturing paradigm. This work focuses on hybrid-AM processes, which are defined as the use of additive manufacturing (AM) with one or more secondary processes or energy sources that are fully coupled and synergistically affect part quality, functionality, and/or process performance. Secondary processes and energy sources include subtractive and transformative manufacturing technologies, such as machining, re-melting, peening, rolling, and friction stir processing. Of particular interest to this research is combining additive manufacturing with laser shock peening (LSP) in a cyclic process chain to print 3D mechanical properties. Additive manufacturing of metals often results in parts with unfavorable mechanical properties. Laser shock peening is a high strain rate mechanical surface treatment that hammers a work piece and induces favorable mechanical properties. Peening strain hardens a surface and imparts compressive residual stresses improving the mechanical properties of the material. The overarching objective of this work is to investigate the role LSP has on layer-by-layer processing of 3D printed metals. As a first study in this field, this thesis primarily focuses on the following: (1) defining hybrid-AM in relation to hybrid manufacturing and classifying hybrid-AM processes and (2) modeling hybrid-AM by LSP to understand the role of hybrid process parameters on temporal and spatial residual stress development. A finite element model was developed to help understand thermal and mechanical cancellation of residual stress when cyclically coupling printing and peening. Results indicate layer peening frequency is a critical process parameter and highly interdependent on the heat generated by the printing laser source. Optimum hybrid process conditions were found to exists that favorably enhance mechanical properties. With this demonstration, hybrid-AM has ushered in the next evolutionary step in additive manufacturing and has the potential to profoundly change the way high value metal goods are manufactured.

Additive Manufacturing

Additive Manufacturing
  • Author : Emrah Celik
  • Publisher :Unknown
  • Release Date :2020-07-06
  • Total pages :151
  • ISBN : 9781501518782
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Summary : This book covers additive manufacturing of polymers, metals, ceramics, fiber reinforced polymer composites, energy harvesting materials, and biomaterials. Hybrid manufacturing is discussed. Topology optimization methodology is described and finite element software examples are provided. The book is ideal for graduate students and career starters in the industry.

Systems, Materials, and Methodologies for Multi-material Hybrid Additive Manufacturing Functionally Graded Structures

Systems, Materials, and Methodologies for Multi-material Hybrid Additive Manufacturing Functionally Graded Structures
  • Author : Esmat Sheydaeian
  • Publisher :Unknown
  • Release Date :2017
  • Total pages :121
  • ISBN : OCLC:1036279878
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Additive Manufacturing

Additive Manufacturing
  • Author : Rupinder Singh,J. Paulo Davim
  • Publisher :Unknown
  • Release Date :2018-09-13
  • Total pages :268
  • ISBN : 9781351686679
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Summary : There has been a great deal of progress in additive manufacturing (AM) during the past two decades and recent developments have been highlighted by many researchers. However, until now, there has been a limit to what is available for beginners in a step-by-step format, showcasing the different commercial AM technologies for field application. This book helps fill that gap. Additive Manufacturing: Applications and Innovations presents case studies of commonly used AM technologies with basic numerical problems for better understanding. It also includes hybrid processes and 4D printing applications, which currently are not offered in other AM books. Features Offers solved and unsolved problems in additive manufacturing Provides an understanding for additive manufacturing per international standards Includes case studies for better understanding of the individual processes Presents a review of specific technology highlights Introduces future research directions, mainly in 4D printing applications

Laser Additive Manufacturing

Laser Additive Manufacturing
  • Author : Milan Brandt
  • Publisher :Unknown
  • Release Date :2016-09-01
  • Total pages :498
  • ISBN : 9780081004340
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Summary : Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application

Laser and Electron Beam Processing of Materials

Laser and Electron Beam Processing of Materials
  • Author : C.W. White
  • Publisher :Unknown
  • Release Date :2012-12-02
  • Total pages :788
  • ISBN : 9780323142533
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Summary : Laser and Electron Beam Processing of Materials contains the papers presented at the symposium on "Laser and Electron Beam Processing of Materials," held in Cambridge, Massachusetts, in November 1979, sponsored by the Materials Research Society. The compilation presents reports and research papers on the use of directed energy sources, such as lasers and electron beams for materials processing. The majority of the materials presented emphasize results on semiconductor materials research. Substantial findings on research on metals, alloys, and other materials are presented as well. Topics covered by the papers include the use of scanned cw sources (both photons and electrons) to recrystallize amorphous layers, enhanced substitutional solubility, solute trapping, zone refining of impurities, and constitutional supercooling. The use of lasers and electron beams to anneal ion implant damage and contacts formation, processing of ion-implanted metals, and surface alloying of films deposited on metallic surfaces are also discussed. Metallurgists, engineers, and materials scientists will find the book very insightful.

A New Additive Manufacturing Technique for Layered Metal-composite Hybrid Structures

A New Additive Manufacturing Technique for Layered Metal-composite Hybrid Structures
  • Author : Rielson Falck
  • Publisher :Unknown
  • Release Date :2020
  • Total pages :229
  • ISBN : OCLC:1226560033
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Additive Manufacturing Technologies

Additive Manufacturing Technologies
  • Author : Ian Gibson,David Rosen,Brent Stucker,Mahyar Khorasani
  • Publisher :Unknown
  • Release Date :2020-11-10
  • Total pages :675
  • ISBN : 9783030561277
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Summary : This textbook covers in detail digitally-driven methods for adding materials together to form parts. A conceptual overview of additive manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Well-established and emerging applications such as rapid prototyping, micro-scale manufacturing, medical applications, aerospace manufacturing, rapid tooling and direct digital manufacturing are also discussed. This book provides a comprehensive overview of additive manufacturing technologies as well as relevant supporting technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. Reflects recent developments and trends and adheres to the ASTM, SI and other standards; Includes chapters on topics that span the entire AM value chain, including process selection, software, post-processing, industrial drivers for AM, and more; Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered.

Additive Manufacturing

Additive Manufacturing
  • Author : T.S. Srivatsan,T.S. Sudarshan
  • Publisher :Unknown
  • Release Date :2015-09-25
  • Total pages :444
  • ISBN : 9781498714785
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Summary : Get Ready for the Future of Additive Manufacturing Additive Manufacturing: Innovations, Advances, and Applications explores the emerging field of additive manufacturing (AM)—the use of 3D printing to make prototype parts on demand. Often referred to as the third industrial revolution, AM offers many advantages over traditional manufacturing. This process enables users to quickly build three-dimensional objects from the bottom-up, adding material one cross-sectional layer at a time directly from a computer model. This book provides a clear overview of specific technologies related to AM. It covers existing and emerging techniques in AM in use for a wide spectrum of manufacturing applications, and highlights the advantages of each technique with specific references to technological applications. Introduces Valuable Processes for Making Prototype Parts among Manufacturers of Many Types The book outlines many of the processes developed using various materials ranging from metals to plastics, and composites to human tissue. It presents recent innovations and potential viable applications that include: near-net shape capabilities, superior design, geometric flexibility, innovations in fabrication using multiple materials, and reduced tooling and fixturing. It also introduces several illustrations and case studies that focus on the present and far-reaching applications, developments, and future prospects of AM technologies. Written by renowned experts in their fields, this book: Covers the reactive inkjet printing of nylon materials relevant to AM Discusses the AM of metals using the techniques of free space deposition and selective laser melting Provides a comparison between AM materials and human tissues Addresses the use of AM for medical devices and drug and cell delivery Focuses on the relevance of AM to rare earth magnets and more Additive Manufacturing: Innovations, Advances, and Applications emphasizes the use of AM commensurate with advances in technical applications, and provides a solid background on the fundamentals and principles of this rapidly developing field.

Non-Conventional Hybrid Machining Processes

Non-Conventional Hybrid Machining Processes
  • Author : Rupinder Singh,J. Paulo Davim
  • Publisher :Unknown
  • Release Date :2020-10-30
  • Total pages :146
  • ISBN : 9780429642746
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Summary : This new book covers process optimization and process capability for hybrid NCMP (nonconventional machining process), and combines NCMP and conventional machining removal processes for various hybridized processes. This book is focused on understanding the basic mechanism of some of the NCMPs for their possible hybridization. This book can be used for the development of a basic framework on hybridization for the selected NCMP. The framework is further strengthened by case studies included in this book. The concept of macro-modeling for NCMP and the framework for the development of industrial standards have been outlined. This book is of interest to researchers and graduate students working in the field of hybrid NCMP, especially for the development of novel processes. Field engineers of NCMP may also use it for further process development. Features: Provides a detailed description of mechanism for different NCMPs for possible hybridization. Includes a case study on mechanism of processes. Offers a systematic approach for understanding NCMP. Covers the issues of process optimization and process capability for hybrid NCMP.