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Hybrid Additive Manufacturing

Hybrid Additive Manufacturing
  • Author : Guha Manogharan
  • Publisher :Unknown
  • Release Date :2020-07
  • Total pages :350
  • ISBN : 0128181702
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Summary : Hybrid Additive Manufacturing: Techniques, Applications and Benefits explains the fundamentals of hybrid AM, definitions, classifications, and principles, as well as key techniques of hybrid AM, its applications, design guidelines, and benefits, with emphasis on key aspects of the system integration process. The core of this subject is in describing how to overcome inherent processing limitations of layer-by-layer AM through the integration of secondary post-processing such as machining or heat treatment. As a result hybrid AM plays a critical role in accelerating the adoption of AM in established design and manufacturing activities. The applications of hybrid AM in both metals and polymers are discussed in this book, as are geometrical dimensioning and tolerancing, material property enhancement, non-traditional surface finishing, in-situ sequential hybrid processing, and integrated process planning. This book will serve not only as an introduction to hybrid AM but also as a handbook for researchers and engineers in mechanical, manufacturing, industrial, electronics, and materials science, thanks to its interdisciplinary approach and detailed case studies. Explains how hybrid manufacturing processes can be used to achieve enhanced material properties and functionality Describes the significance of hybrid additive manufacturing to different parts of the process chain Uses case studies to show how innovative companies are using this technology, how they have overcome challenges they encountered, and the benefits they have experienced

Additive Manufacturing Technologies

Additive Manufacturing Technologies
  • Author : Ian Gibson,David Rosen,Brent Stucker
  • Publisher :Unknown
  • Release Date :2014-11-26
  • Total pages :498
  • ISBN : 9781493921133
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Summary : This book covers in detail the various aspects of joining materials to form parts. A conceptual overview of rapid prototyping and layered manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Unusual and emerging applications such as micro-scale manufacturing, medical applications, aerospace, and rapid manufacturing are also discussed. This book provides a comprehensive overview of rapid prototyping technologies as well as support technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. This book also: Reflects recent developments and trends and adheres to the ASTM, SI, and other standards Includes chapters on automotive technology, aerospace technology and low-cost AM technologies Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered

Additive Manufacturing Hybrid Processes for Composites Systems

Additive Manufacturing Hybrid Processes for Composites Systems
  • Author : António Torres Marques,Sílvia Esteves,João P. T. Pereira,Luis Miguel Oliveira
  • Publisher :Unknown
  • Release Date :2020-04-27
  • Total pages :329
  • ISBN : 9783030445225
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Summary : This book focuses on the emerging additive manufacturing technology and its applications beyond state-of-the-art, fibre-reinforced thermoplastics. It also discusses the development of a hybrid, integrated process that combines additive and subtractive operations in a single-step platform, allowing CAD-to-Part production with freeform shapes using long or continuous fibre-reinforced thermoplastics. The book covers the entire value chain of this next-generation technology, from part design and materials composition to transformation stages, product evaluation, and end-of-life studies. Moreover, it addresses the following engineering issues: • Design rules for hybrid additive manufacturing; • Thermoplastic compounds for high-temperature and -strength applications; • Advanced extrusion heads and process concepts; • Hybridisation strategies; • Software ecosystems for hAM design, pre-processing, process planning, emulating and multi-axis processing; • 3D path generators for hAM based on a multi-objective optimisation algorithm that matches the recent curved adaptive slicing method with a new transversal scheme; • hAM parameters, real-time monitoring and closed-loop control; • Multiparametric nondestructive testing (NDT) tools customised for FRTP AM parts; • Sustainable manufacturing processes validated by advanced LCA/LCC models.

Design and Analysis of a Hybrid Subtractive and Additive Manufacturing Unit

Design and Analysis of a Hybrid Subtractive and Additive Manufacturing Unit
  • Author : Farhad Ghadamli
  • Publisher :Unknown
  • Release Date :2017
  • Total pages :229
  • ISBN : 0355763206
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Summary : Automation in production of 3D printed parts, hybrid additive and subtractive machines, and post-processing of 3D printed parts are rapidly growing fields. Given the numerous advancements in the 3D printing industry as reported in this thesis, the lack of availability of a Do It Yourself (DIY) and low-cost hybrid additive and subtractive unit is identified and tackled. This thesis covers the mechanical design of a low-cost DIY, hybrid additive and subtractive unit using a robot arm to remove the 3D printing support structures. Since the removal of printed support structures has not been investigated in the scientific literature, in a first step, different cutting tools and speeds were analyzed with a hand-held Dremel 4000 power tool with regard to cut quality and cutting forces. An off-the-shelf tool bit, a High-Speed steel cutter, at 15000 rpm yielded the best results. Furthermore, a hybrid machine was conceptualized, consisting of additive and subtractive subsystems. The constraints are a working volume of 6 cubic inches and costs below $5000. The additive system is based on following components: X, Y and Z Motor Holders, Filament Holder, and 3D Printing Arm, which can be printed by the DIY user, and off-the-shelf hardware like NEMA 17 stepper motors. The subtractive system is based on the following components: Motor Holder, Linkbot Mounting Interface, and Connector Arm, which are also designed to be 3D printed by the DIY users. For both subsystems, the off-the-shelf parts are specified, and technical drawings for 3D printing and assembly are provided. The critical 3D printed parts are analyzed with regard to their maximum distortion and strength during operation.

Modeling Residual Stress Development in Hybrid Processing by Additive Manufacturing and Laser Shock Peening

Modeling Residual Stress Development in Hybrid Processing by Additive Manufacturing and Laser Shock Peening
  • Author : Guru Charan Reddy Madireddy
  • Publisher :Unknown
  • Release Date :2018
  • Total pages :127
  • ISBN : OCLC:1052124117
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Summary : The term “hybrid” has been widely applied to many areas of manufacturing. Naturally, that term has found a home in additive manufacturing as well. Hybrid additive manufacturing or hybrid-AM has been used to describe multi-material printing, combined machines (e.g., deposition printing and milling machine center), and combined processes (e.g., printing and interlayer laser re-melting). The capabilities afforded by hybrid-AM are rewriting the design rules for materials and adding a new dimension in the design for additive manufacturing paradigm. This work focuses on hybrid-AM processes, which are defined as the use of additive manufacturing (AM) with one or more secondary processes or energy sources that are fully coupled and synergistically affect part quality, functionality, and/or process performance. Secondary processes and energy sources include subtractive and transformative manufacturing technologies, such as machining, re-melting, peening, rolling, and friction stir processing. Of particular interest to this research is combining additive manufacturing with laser shock peening (LSP) in a cyclic process chain to print 3D mechanical properties. Additive manufacturing of metals often results in parts with unfavorable mechanical properties. Laser shock peening is a high strain rate mechanical surface treatment that hammers a work piece and induces favorable mechanical properties. Peening strain hardens a surface and imparts compressive residual stresses improving the mechanical properties of the material. The overarching objective of this work is to investigate the role LSP has on layer-by-layer processing of 3D printed metals. As a first study in this field, this thesis primarily focuses on the following: (1) defining hybrid-AM in relation to hybrid manufacturing and classifying hybrid-AM processes and (2) modeling hybrid-AM by LSP to understand the role of hybrid process parameters on temporal and spatial residual stress development. A finite element model was developed to help understand thermal and mechanical cancellation of residual stress when cyclically coupling printing and peening. Results indicate layer peening frequency is a critical process parameter and highly interdependent on the heat generated by the printing laser source. Optimum hybrid process conditions were found to exists that favorably enhance mechanical properties. With this demonstration, hybrid-AM has ushered in the next evolutionary step in additive manufacturing and has the potential to profoundly change the way high value metal goods are manufactured.

Additive Manufacturing Hybrid Processes for Composites Systems

Additive Manufacturing Hybrid Processes for Composites Systems
  • Author : António Torres Marques,Sílvia Esteves,João P. T. Pereira,Luis Miguel Oliveira
  • Publisher :Unknown
  • Release Date :2021-05-12
  • Total pages :329
  • ISBN : 3030445240
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Summary : This book focuses on the emerging additive manufacturing technology and its applications beyond state-of-the-art, fibre-reinforced thermoplastics. It also discusses the development of a hybrid, integrated process that combines additive and subtractive operations in a single-step platform, allowing CAD-to-Part production with freeform shapes using long or continuous fibre-reinforced thermoplastics. The book covers the entire value chain of this next-generation technology, from part design and materials composition to transformation stages, product evaluation, and end-of-life studies. Moreover, it addresses the following engineering issues: • Design rules for hybrid additive manufacturing; • Thermoplastic compounds for high-temperature and -strength applications; • Advanced extrusion heads and process concepts; • Hybridisation strategies; • Software ecosystems for hAM design, pre-processing, process planning, emulating and multi-axis processing; • 3D path generators for hAM based on a multi-objective optimisation algorithm that matches the recent curved adaptive slicing method with a new transversal scheme; • hAM parameters, real-time monitoring and closed-loop control; • Multiparametric nondestructive testing (NDT) tools customised for FRTP AM parts; • Sustainable manufacturing processes validated by advanced LCA/LCC models.

Additive Manufacturing of Metals: The Technology, Materials, Design and Production

Additive Manufacturing of Metals: The Technology, Materials, Design and Production
  • Author : Li Yang,Keng Hsu,Brian Baughman,Donald Godfrey,Francisco Medina,Mamballykalathil Menon,Soeren Wiener
  • Publisher :Unknown
  • Release Date :2017-05-11
  • Total pages :168
  • ISBN : 9783319551289
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Summary : This book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leading experts in this field at universities and in industry, it provides a comprehensive textbook for students and an invaluable guide for practitioners

Machinability of Powder Metallurgy Steels

Machinability of Powder Metallurgy Steels
  • Author : Andrej Šalak,Marcela Selecká,Herbert Danninger
  • Publisher :Unknown
  • Release Date :2005
  • Total pages :536
  • ISBN : 9781898326823
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Summary : The machinability of powder metallurgy steels is lower compared with wrought steels of appropriate composition and/or mechanical properties. This is due to a larger number of material and processing variables affecting the final properties of sintered materials. The aim of the book is to present knowledge for an overview of all interacting factors in machining, including those applied for improving machinability. They include the properties of basic plain iron and alloyed powders, various additions, compacting and sintering conditions. The effect of porosity, individual alloying elements and microstructure is considered.

Hybrid Additive Manufacturing Platform for the Production of Composite Wind Turbine Blade Moulds

Hybrid Additive Manufacturing Platform for the Production of Composite Wind Turbine Blade Moulds
  • Author : Timothy Benjamin Momsen
  • Publisher :Unknown
  • Release Date :2017
  • Total pages :340
  • ISBN : OCLC:1046986609
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Summary :

Additive Manufacturing

Additive Manufacturing
  • Author : Juan Pou,Antonio Riveiro,J. Paulo Davim
  • Publisher :Unknown
  • Release Date :2021-05-21
  • Total pages :768
  • ISBN : 9780128184127
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Summary : Additive Manufacturing explains the background theory, working principles, technical specifications, and latest developments in a wide range of additive manufacturing techniques. Topics addressed include treatments of manufactured parts, surface characterization, and the effects of surface treatments on mechanical behavior. Many different perspectives are covered, including design aspects, technologies, materials and sustainability. Experts in both academia and industry contribute to this comprehensive guide, combining theoretical developments with practical improvements from R&D. This unique guide allows readers to compare the characteristics of different processes, understand how they work, and provide parameters for their effective implementation. This book is part of a four-volume set entitled Handbooks in Advanced Manufacturing. Other titles in the set include Advanced Machining and Finishing, Advanced Welding and Deformation, and Sustainable Manufacturing Processes. Provides theory, operational parameters, and latest developments in 20 different additive manufacturing processes Includes contributions from experts in industry and academia with a wide range of disciplinary backgrounds, providing a comprehensive survey of this diverse and influential subject Includes case studies of innovative additive manufacturing practices from industry

Laser-based Additive Manufacturing of Hybrid Metal/polymer Components

Laser-based Additive Manufacturing of Hybrid Metal/polymer Components
  • Author : Yuan-Hui Chueh
  • Publisher :Unknown
  • Release Date :2021
  • Total pages :229
  • ISBN : OCLC:1242861888
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Summary :

Systems, Materials, and Methodologies for Multi-material Hybrid Additive Manufacturing Functionally Graded Structures

Systems, Materials, and Methodologies for Multi-material Hybrid Additive Manufacturing Functionally Graded Structures
  • Author : Esmat Sheydaeian
  • Publisher :Unknown
  • Release Date :2017
  • Total pages :121
  • ISBN : OCLC:1036279878
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Summary :

Additive Manufacturing

Additive Manufacturing
  • Author : Manu Srivastava,Sandeep Rathee,Sachin Maheshwari,TK Kundra
  • Publisher :Unknown
  • Release Date :2019-09-16
  • Total pages :286
  • ISBN : 9781351049368
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Summary : There is a growing need for manufacturing optimization all over the world. The immense market of Additive Manufacturing (AM) technologies dictates a need for a book that will provide knowledge of the various aspects of AM for anyone interested in learning about this fast-growing topic. This book disseminates knowledge of AM amongst scholars at graduate level, post graduate level, doctoral level, as well as industry personnel. The objective is to offer a state-of-the-art book which covers all aspects of AM and incorporates all information regarding trends, historical developments, classifications, materials, tooling, software issues, dynamic design, principles, limitations, and communication interfaces in a one-stop resource. Features: Breaks down systematic coverage of various aspects of AM within four distinct sections Contains details of various AM techniques based on ASTM guidelines Discusses many AM applications with suitable illustrations Includes recent trends in the field of AM Covers engineering materials utilized as raw materials in AM Compares AM techniques with different traditional manufacturing methods

Advances on Mechanics, Design Engineering and Manufacturing

Advances on Mechanics, Design Engineering and Manufacturing
  • Author : Benoit Eynard,Vincenzo Nigrelli,Salvatore Massimo Oliveri,Guillermo Peris-Fajarnes,Sergio Rizzuti
  • Publisher :Unknown
  • Release Date :2016-09-02
  • Total pages :1245
  • ISBN : 9783319457819
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Summary : This book gathers papers presented at the International Joint Conference on Mechanics, Design Engineering and Advanced Manufacturing (JCM 2016), held on 14-16 September, 2016, in Catania, Italy. It reports on cutting-edge topics in product design and manufacturing, such as industrial methods for integrated product and process design; innovative design; and computer-aided design. Further topics covered include virtual simulation and reverse engineering; additive manufacturing; product manufacturing; engineering methods in medicine and education; representation techniques; and nautical, aeronautics and aerospace design and modeling. The book is divided into eight main sections, reflecting the focus and primary themes of the conference. The contributions presented here will not only provide researchers, engineers and experts in a range of industrial engineering subfields with extensive information to support their daily work; they are also intended to stimulate new research directions, advanced applications of the methods discussed, and future interdisciplinary collaborations.

Additive Manufacturing

Additive Manufacturing
  • Author : Emrah Celik
  • Publisher :Unknown
  • Release Date :2020-07-06
  • Total pages :151
  • ISBN : 9781501518782
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Summary : This book covers additive manufacturing of polymers, metals, ceramics, fiber reinforced polymer composites, energy harvesting materials, and biomaterials. Hybrid manufacturing is discussed. Topology optimization methodology is described and finite element software examples are provided. The book is ideal for graduate students and career starters in the industry.

Laser Cladding

Laser Cladding
  • Author : Ehsan Toyserkani,Amir Khajepour,Stephen F. Corbin
  • Publisher :Unknown
  • Release Date :2004-08-12
  • Total pages :280
  • ISBN : 0849321727
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Summary : Capitalizing on the rapid growth and reduced costs of laser systems, laser cladding is gaining momentum, and in some instances replacing conventional techniques of depositing thin films because it can accommodate a great variety of materials, achieve uniform thickness and precise widths of layers, and provide improved resistance to wear and corrosion in the final product. Laser cladding technology also offers a revolutionary layered manufacturing and prototyping technique that can fabricate complex components without intermediate steps. Laser Cladding reviews the parameters, techniques and equipment, process modeling and control, and the physical metallurgy of alloying and solidification during laser cladding. The authors clarify the interconnections laser cladding has with CAD/CAM design; automation and robotics; sensors, feedback, and control; physics, material science, heat transfer, fluid dynamics, and powder metallurgy to promote further development and improved process quality of this growing technology. As the first book entirely dedicated to the topic, it also offers a history of its development and a guide to applications and market opportunities. While a considerable part of Laser Cladding is dedicated to industrial applications, this volume brings together valuable information illustrated with real case studies based on the authors' vast experience, and research and analysis in the field to provide a timely source for both academia and industry.

A Hybrid Additive Manufacturing Framework for the Multi-phase Fabrication and In-line Characterization of Functional Devices

A Hybrid Additive Manufacturing Framework for the Multi-phase Fabrication and In-line Characterization of Functional Devices
  • Author : Lukas Fieber
  • Publisher :Unknown
  • Release Date :2020
  • Total pages :229
  • ISBN : OCLC:1202904308
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Summary :

Materials for Additive Manufacturing

Materials for Additive Manufacturing
  • Author : Yusheng Shi,Chunze Yan,Yan Zhou,Jiamin Wu,Yan Wang,Shengfu Yu,Chen Ying
  • Publisher :Unknown
  • Release Date :2021-02-12
  • Total pages :774
  • ISBN : 9780128193037
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Summary : Materials for Additive Manufacturing covers the materials utilized in the additive manufacturing field, including polymers, metals, alloys and ceramic materials. A conceptual overview of the preparation and characterization of the materials and their processing is given, beginning with theoretical aspects that help readers better understand fundamental concepts. Emerging applications in medicine, aerospace, automotive, artwork and rapid manufacturing are also discussed. This book provides a comprehensive overview of materials, along with rapid prototyping technologies. Discusses the preparation and characterization of materials used for additive manufacturing Provides descriptions of microstructures and properties of the parts produced by additive manufacturing Includes recent industrial applications of materials processed in additive manufacturing

A New Hybrid Additive Manufacturing Process Combining Selective Laser Melting and Laser Shock Peening

A New Hybrid Additive Manufacturing Process Combining Selective Laser Melting and Laser Shock Peening
  • Author : Nikola Kalentics
  • Publisher :Unknown
  • Release Date :2018
  • Total pages :161
  • ISBN : OCLC:1085537847
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Summary : Mots-clés de l'auteur: Selective Laser Melting ; Laser Shock Peening ; 3D LSP ; residual stresses ; microstructure ; recrystallization ; microhardness ; distortion ; fatigue life ; crack density.

Challenges in Mechanics of Time Dependent Materials, Volume 2

Challenges in Mechanics of Time Dependent Materials, Volume 2
  • Author : Bonnie Antoun
  • Publisher :Unknown
  • Release Date :2015-10-29
  • Total pages :104
  • ISBN : 9783319224435
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Summary : Challenges in Mechanics of Time-Dependent Materials, Volume 2 of the Proceedings of the 2015SEM Annual Conference& Exposition on Experimental and Applied Mechanics, the second volume of nine from the Conference, brings together contributions to this important area of research and engineering. The collection presents early findings and case studies on fundamental and applied aspects of Experimental Mechanics, including papers in the following general technical research areas: Time-dependence in Metallic Materials Rate and Time Effects Additive Manufacturing General Materials Response

Laser Additive Manufacturing

Laser Additive Manufacturing
  • Author : Milan Brandt
  • Publisher :Unknown
  • Release Date :2016-09-01
  • Total pages :498
  • ISBN : 9780081004340
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Summary : Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application