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Lean Manufacturing

Lean Manufacturing
  • Author : John X. Wang
  • Publisher :Unknown
  • Release Date :2010-08-12
  • Total pages :288
  • ISBN : 1420086030
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Summary : The delivery of real bottom-line results from manufacturing improvements has proven to be much harder than expected for most companies. TQM, Zero-Defect Manufacturing, and Business Process Re-engineering have dropped off the landscape for taking much too long and failing to deliver the promised results. Lean Six Sigma is now experiencing the same fundamental difficulty. Delineating a quantitative approach, Lean Manufacturing: Business Bottom-Line Based shows you how to revitalize Lean Six Sigma by aligning it with your business’ bottom line and thus delivering results that your executives, business leaders, and customers expect. Written by an expert who has transformed product design and manufacturing at companies ranging from Maytag and Visteon to General Electric, the book demonstrates that an awareness of manufacturing business metrics is absolutely essential for every lean manufacturing practitioner. The author has seen first-hand the limitation of traditional lean manufacturing driven by business bottom lines. He outlines case studies linking world events and manufacturing efficiency and presents lean manufacturing strategies and techniques designed to accelerate responses to current and future events on the floors of the world’s manufacturing facilities. Typically, advice on lean manufacturing comes in the form of techniques regarding a particular tool or tool-box, yet the factory floor, like everything in the global community, is profoundly driven by business bottom lines. This book presents a systematic approach to improve business bottom lines through identifying and eliminating waste, and adding value and fulfillment by flowing the product at the demand of the customer.

Lean Manufacturing

Lean Manufacturing
  • Author : William M Feld
  • Publisher :Unknown
  • Release Date :2000-09-28
  • Total pages :248
  • ISBN : 9781420025538
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Summary : There are some very good books available that explain the Lean Manufacturing theory and touch on implementing its techniques. However, you cannot learn "how to be" lean from merely reading the theory. And to be successful in the real-work environment you need a clear comprehension of how lean techniques work, rather than just a remote understanding of what they are. You need to know what does and does not work in different situations. And you need the benefit of practical experience in their implementation. Lean Manufacturing: Tools, Techniques, and How to Use Them gives you the benefit of author and practitioner William Feld's 15 years of hands-on experience - and the lessons he's learned. Feld provides insight into the appropriate use of assessment, analysis, design, and, most importantly, deployment of a successful lean manufacturing program. Packed with practical advice and tips but not bogged down in theory, this book covers how, why, when, and what to do while implementing lean manufacturing. It equips you with the tools and techniques you need along with an understanding of how and why they work. Feld explores why an integrated approach is so much more beneficial in securing sustained improvement. He focuses on the interdependency of the Five Primary Elements: organization, metrics, logistics, manufacturing flow, and process control. He describes a proven, applied approach to creating a lean program using these elements. To keep up globally, and even locally, your manufacturing operation must be responsive, flexible, predictable, and consistent. You must continually improve manufacturing operations and cultivate a self directed work force driven by output based, customer performance criteria. By applying what you learn from Lean Manufacturing: Tools, Techniques, and How to Use Them you can build a workforce - and an organization - with the capacity to satisfy world class expectations now and into the future.

How To Implement Lean Manufacturing

How To Implement Lean Manufacturing
  • Author : Lonnie Wilson
  • Publisher :Unknown
  • Release Date :2009-07-06
  • Total pages :304
  • ISBN : 9780071625081
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Summary : A Practical, Hands-on Guide to Lean Manufacturing This real-world resource offers proven solutions for implementing lean manufacturing in an enterprise environment, covering the engineering and production aspects as well as the business culture concerns. Filled with detailed examples, the book focuses on the rapid application of lean principles so that large, early financial gains can be made. How to Implement Lean Manufacturing explains Toyota Production System (TPS) practices and specifies the distinct order in which lean techniques should be applied to achieve maximum gains. Global case studies illustrate successes and pitfalls of lean manufacturing initiatives. Discover how to: Rigorously test and retest the state of your "leanness" with unique evaluators Develop and deploy plant-wide strategies and goals Improve speed and quality and dramatically reduce costs Reduce variation in the manufacturing system in order to reduce inventory Reduce lead times to enable improved responsiveness and flexibility Synchronize production and supply to the customer Create flow and establish pull-demand systems Perform system-wide and specific value-stream evaluations Generate a comprehensive list of highly focused Kaizen activities Sustain process gains Manage constraints and reduce bottlenecks Implement cellular manufacturing

Lean Manufacturing Implementation

Lean Manufacturing Implementation
  • Author : Dennis P. Hobbs
  • Publisher :Unknown
  • Release Date :2003-09-15
  • Total pages :264
  • ISBN : 1932159142
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Summary : The Lean Manufacturing Implementation Guide is a "how to" book that describes and documents the proven steps necessary to complete a successful lean transformation in a manufacturing facility. It reduces the manufacturer's fear of change by providing proven, objective and standard how to methods that are understandable and can be easily applied. The book is designed for manufacturing and engineering management personnel.

Lean Manufacturing

Lean Manufacturing
  • Author : Anonim
  • Publisher :Unknown
  • Release Date :2021
  • Total pages :229
  • ISBN : 1230987654XX
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Summary :

Lean Manufacturing in the Developing World

Lean Manufacturing in the Developing World
  • Author : Jorge Luis García-Alcaraz,Aidé Aracely Maldonado-Macías,Guillermo Cortes-Robles
  • Publisher :Unknown
  • Release Date :2014-03-27
  • Total pages :584
  • ISBN : 9783319049519
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Summary : This book presents some definitions and concepts applied in Latin America on lean manufacturing (LM), the LM tools most widely used and human and cultural aspects that most matter in this field. The book contains a total of 14 tools used and reported by authors from different countries in Latin America, with definition, timeline with related research, benefits that have been reported in literature and case studies implemented in Latin American companies. Finally, the book presents a list of softwares available to facilitate the tools' implementation, monitoring and improvement.

Lean Manufacturing

Lean Manufacturing
  • Author : John W. Davis
  • Publisher :Unknown
  • Release Date :2009
  • Total pages :178
  • ISBN : 0831133856
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Summary : Typically understood and/or accepted as the general path of implementation it took. It contains a list of important 'Key Reflections' at the end of each chapter

Machine that Changed the World

Machine that Changed the World
  • Author : James P. Womack,Daniel T. Jones,Daniel Roos,Massachusetts Institute of Technology
  • Publisher :Unknown
  • Release Date :1990
  • Total pages :323
  • ISBN : 9780892563500
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Summary : Examines Japan's innovative, highly successful production methods

Going Lean

Going Lean
  • Author : Stephen A. RUFFA
  • Publisher :Unknown
  • Release Date :2008-06-30
  • Total pages :288
  • ISBN : 0814410626
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Summary : Going Lean sets aside the notion that efficient operations and powerful innovations are only possible when business is steady and demand is growing. Instead, companies must learn that sudden shifts or unpredictable conditions need not undermine their results. Led by a new breed of companies –Toyota, Wal-Mart, and Southwest Airlines—a powerful, yet unexpected mindset is reshaping the rules for business competitiveness. By using Lean Dynamics TM—based on the now-famous Toyota Production System—companies everywhere can thrive in virtually any environment. In Going Lean, readers will learn how to:• become broadly effective in creating and sustaining value• set a critical foundation for achieving sustained excellence• identify sources of lag and create robust value streams that thrive in today’s dynamic conditions• describe the underlying techniques to maintain steady and predictable flow• create a system based on “pull,” or external demand that consistently introduces new innovation even during severe downturns• strive for perfection• deliver industry-leading returns

Lean Manufacturing Explained

Lean Manufacturing Explained
  • Author : Can Akdeniz
  • Publisher :Unknown
  • Release Date :2015-01-19
  • Total pages :60
  • ISBN : 1230987654XX
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Summary : Lean manufacturing methodology provides a standard for operational excellence. Lean strategy enables you to change for the better, ensuring your processes are as streamlined as possible and costs are kept to a minimum, while quality and speed of production are maintained. Lean Manufacturing Explained will consider how lean principles can be applied specifically in relation to the manufacturing industry. It is in manufacture that the lean methodology has its roots – with the central tenets first developed by automotive industry giants Toyota and Ford. Manufacture is also the arena of business in which lean methodologies are most widely incorporated and well established.

People, Process, and Culture

People, Process, and Culture
  • Author : Jeffrey P. Wincel,Thomas J. Kull, PhD
  • Publisher :Unknown
  • Release Date :2013-04-23
  • Total pages :156
  • ISBN : 9781466557901
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Summary : Examining Lean processes in the context of the authors’ academic research in-progress, People, Process, & Culture: Lean Manufacturing in the Real World illustrates the impact of culture on the implementation of Lean Manufacturing (LM) across various geographic and cultural areas. It identifies cultural values, as examined against Lean manufacturing disciplines, and derives culturally based Lean Manufacturing (LM) values. It then assesses these cultural values in light of specific LM components, such as PULL systems and TPM, to demonstrate varying perspectives and applications. Illustrates global cultural influences on Lean implementation Uses academic research as the foundation of the material Examines the many Lean components currently in use around the world Building on the continued prominence of LM as the preferred operational approach, the book supplies time-tested advice to help you sort through the flood of information on Lean techniques and culture. It examines the numerous Lean components currently being deployed successfully around the world and identifies the limitations that can result from the varying interpretations and applications of Lean systems. Lean culture is all about Lean vision, mission, and values. This book not only identifies the Lean values required, but also supplies the understanding to integrate these values across all levels of your organization. The book will be especially helpful to international corporate managers working to demystify the sometimes hard-to-understand characteristics of Lean transformation.

Progress in Lean Manufacturing

Progress in Lean Manufacturing
  • Author : J. Paulo Davim
  • Publisher :Unknown
  • Release Date :2018-01-12
  • Total pages :128
  • ISBN : 9783319736488
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Summary : This book provides some recent research advances in the field of lean manufacturing. Its content is of interest to students in management and production engineering. Topics covered include Just in Time (JIT), Kaizen activities and Critical Metrics. The chapters are written by worldwide well-known experts in the field.

Lean Six Sigma

Lean Six Sigma
  • Author : Ade Asefeso MCIPS MBA
  • Publisher :Unknown
  • Release Date :2012-06-12
  • Total pages :166
  • ISBN : 9781471667510
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Summary : Lean Six Sigma is a synergised managerial concept of Lean and Six Sigma that results in the elimination of the seven kinds of wastes/muda (classified as Defects, Overproduction, Transportation, Waiting, Inventory, Motion and over Processing) and provision of goods and service at a rate of 3.4 defects per million opportunities (DPMO). Six Sigma seeks to improve the quality of process outputs by identifying and removing the causes of defects (errors) and minimizing variability in manufacturing and business processes. It uses a set of quality management methods, including statistical methods, and creates a special infrastructure of people within the organization ("Black Belts", "Green Belts", etc.) who are experts in these methods. Each Six Sigma project carried out within an organization follows a defined sequence of steps and has quantified financial targets (cost reduction and/or profit increase).

Lean Manufacturing

Lean Manufacturing
  • Author : John Allen,Charles Robinson,David Stewart
  • Publisher :Unknown
  • Release Date :2001
  • Total pages :495
  • ISBN : PSU:000048581639
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Summary : This book provides an overview and a specific rationale for your initiative. It is an easy-to-digest reference to aspects of lean that you may not have known about. It's a virtual toolbox of information that can be readily put to use on the plant floor. It takes readers on a comprehensive, 'street-level' journey through the entire lean implementation process. It is an easy-to-digest reference of lean fundamentals and processes that are mission-critical to a successful lean transformation in any plant. The information in this book can be readily put to use on the plant floor. Specific chapters on mapping the value stream, policy deployment, the five-phase implementation process, and problem-solving crystallize concepts with a pragmatic approach. In addition, the brownfield implementation chapter is a must-read for anyone contemplating a lean changeover from traditional mass production.

Lean Manufacturing for the Small Shop, Second Edition

Lean Manufacturing for the Small Shop, Second Edition
  • Author : Gary Conner
  • Publisher :Unknown
  • Release Date :2009
  • Total pages :334
  • ISBN : 9780872638587
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Summary : A how-to guide to shortening delivery times, eliminating waste, improving quality, and reducing costs. It describes not only what to do, but includes many tools useful to the reader describing how to do it. It explores tools including kaizen, value stream mapping, takt time, determining optimum lot sizes, setup reduction and problem solving.

Essentials of Lean Six Sigma

Essentials of Lean Six Sigma
  • Author : Salman Taghizadegan
  • Publisher :Unknown
  • Release Date :2010-07-26
  • Total pages :304
  • ISBN : 9780080462325
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Summary : Six Sigma is a management program that provides tools that help manufacturers obtain efficient, stream-lined production to coincide with ultimate high quality products. Essentials of Lean Six Sigma will show how the well-regarded analytical tools of Six Sigma quality control can be successfully brought into the well-established models of “lean manufacturing, bringing efficient, stream-lined production and high quality product readily together. This book offers a thorough, yet concise introduction to the essential mathematics of Six Sigma, with solid case examples from a variety of industrial settings, culminating in an extended case study. Various professionals will find this book immensely useful, whether it be the industrial engineer, the industrial manager, or anyone associated with engineering in a technical or managing role. It will bring about a clear understanding of not only how to implement Six Sigma statistical tools, but also how to do so within the bounds of Lean manufacturing scheme. It will show how Lean Six Sigma can help reinforce the notion of “less is more, while at the same time preserving minimal error rates in final manufactured products. Reviews the essential statistical tools upon which Six Sigma rests, including normal distribution and mean deviation and the derivation of 1 sigma through six sigma Explains essential lean tools like Value-Stream Mapping and quality improvement tools like Kaizen techniques within the context of Lean Six Sigma practice Extended case study to clearly demonstrate how Six Sigma and Lean principles have been actually implemented, reducing production times and costs and creating improved product quality

Financial Models and Tools for Managing Lean Manufacturing

Financial Models and Tools for Managing Lean Manufacturing
  • Author : David Meade
  • Publisher :Unknown
  • Release Date :2006-08-15
  • Total pages :197
  • ISBN : 1420013777
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Summary : The effect Lean Manufacturing programs have on profit and loss statements during the early months of their implementation often causes them to be viewed as failures. The length of time it will take traditional financial reports to reflect lean manufacturing improvements depends upon how poorly the operation was doing in terms of inventory managemen

Lean Manufacturing

Lean Manufacturing
  • Author : Gary Conner
  • Publisher :Unknown
  • Release Date :2004
  • Total pages :320
  • ISBN : 9780975323403
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Summary :

Lean Manufacturing In Pharmaceutical Industry

Lean Manufacturing In Pharmaceutical Industry
  • Author : Ntin Kapoor,Jyoti Dubey
  • Publisher :Unknown
  • Release Date :2021
  • Total pages :229
  • ISBN : 9781304064462
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Summary :

5s Lean Manufacturing

5s Lean Manufacturing
  • Author : Ade Asefeso MCIPS MBA
  • Publisher :Unknown
  • Release Date :2011-02-18
  • Total pages :87
  • ISBN : 9781446604786
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Summary : Understanding what lean manufacturing is does not take rocket science, nor does it take a conference of ten experts to bear down to the basic concepts. Simply put, lean manufacturing is the achievement of the greatest efficiency and profitability for a company by eliminating the wasteful methods and activities that are commonly present in corporate regimes. At first glance, some firms are intimated with the thought of adopting lean manufacturing because of its fancy sounding name. But, if truth be told, it is actually easier than seems. What you just need to have is the dedication and the discipline to see things through and make change happen.

Lean Manufacturing and Six Sigma

Lean Manufacturing and Six Sigma
  • Author : Fausto Pedro García Márquez,Isaac Segovia,Tamás Bányai,Péter Tamás
  • Publisher :Unknown
  • Release Date :2020-02-14
  • Total pages :174
  • ISBN : 9781789239072
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Summary : Lean Manufacturing, also called lean production, was originally created in Toyota after the Second World War, in the reconstruction period. It is based on the idea of eliminating any waste in the industry, i.e. any activity or task that does not add value and requires resources. It is considered in every level of the industry, e.g. design, manufacturing, distribution, and customer service. The main wastes are: over-production against plan; waiting time of operators and machines; unnecessary transportation; waste in the process itself; excess stock of material and components; non value-adding motion; defects in quality. The diversity of these issues will be covered from algorithms, mathematical models, and software engineering by design methodologies and technical or practical solutions. This book intends to provide the reader with a comprehensive overview of the current state, cases studies, hardware and software solutions, analytics, and data science in dependability engineering.