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Lean Tools in Apparel Manufacturing

Lean Tools in Apparel Manufacturing
  • Author : Prabir Jana,Manoj Tiwari
  • Publisher :Unknown
  • Release Date :2021-02-17
  • Total pages :454
  • ISBN : 9780128194270
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Summary : The never-ending global search for a country with a low labour wage is almost bottoming out. The so-called labor-oriented apparel manufacturing industry is poised to change. Due to fierce global pressure on reducing price and lead time, the textiles and apparel producers will have to banish all waste from their supply chain. Lean manufacturing which removes waste and smoothens the process flow is gaining popularity among textiles and apparel producers and will be a key element for the survival of the industry in the years ahead. An overview of various lean tools with a balanced mix of conceptual knowledge and practical applications in the context of apparel manufacturing Valuable industry information which managers and engineers can follow themselves without the need to hire outside consultants Case studies and examples from apparel manufacturing demonstrating how lean tools are being used successfully by leading organizations; an academician’s delight Possible use cases of several lean tools having potential use in the apparel manufacturing scenario

Garment Manufacturing

Garment Manufacturing
  • Author : Prasanta Sarkar
  • Publisher :Unknown
  • Release Date :2021
  • Total pages :229
  • ISBN : 9789383701759
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Summary :

Industrial Engineering in Apparel Manufacturing

Industrial Engineering in Apparel Manufacturing
  • Author : Anonim
  • Publisher :Unknown
  • Release Date :2020-03-11
  • Total pages :305
  • ISBN : 1230987654XX
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Summary : While there is pressure (from buyers), inclination (within self to do better) and a heightened aspiration among apparel manufacturers to use Industrial Engineering (IE) like other more industrialized sectors, there is no specific book as such dealing with IE in relation to apparel manufacturing. The existing books that are already written on IE possess academic rigour and generic functions applicable across industries, thus making it difficult for the practitioners to refer and clear discrete doubts related to apparel manufacturing. Undoubtedly, work study is the centrepiece of Industrial Engineering; however apart from work study, industrial engineers in apparel industry are also supposed to perform various other functions like preparing operation breakdown and operation flow chart, selecting machine type and attachment and workaids, planning machine layout for maximizing unidirectional material movement, optimising inventory and storage space and maintaining workplace health and safety. These are some of the areas that often lack significant attention. This practitioner’s handbook is an amalgamation of theory and practices, including steps of implementation and common mistakes. A balanced approached is taken to make it equally meaningful and useful for the academics as well as the industry. A unique section titled “industry practices” is incorporated at the end of each chapter which shares the typical practices, constraints and benefits accrued by the industry, which will give meaningful insight to the readers and help them relate theory with actual practice.

Fundamental Principles of Lean Manufacturing

Fundamental Principles of Lean Manufacturing
  • Author : Shigeo Shingo
  • Publisher :Unknown
  • Release Date :2009-12-01
  • Total pages :421
  • ISBN : 1926537076
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Summary :

Lean Manufacturing Implementation in Garment Industry

Lean Manufacturing Implementation in Garment Industry
  • Author : Manoj Kumar Sain
  • Publisher :Unknown
  • Release Date :2013
  • Total pages :76
  • ISBN : 3659422037
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Summary : Garment manufacturing companies now a day's facing global competition. Garment manufacturers generally work on the principle of economies of scale. Here, the large fixed costs of production are depreciation-intensive because of huge capital investments made in high volume operations. So, garment industry needs some manufacturing management philosophies like lean manufacturing. The purpose of this work is to investigate the use of lean manufacturing and value stream mapping in the garment industry of Jaipur. In the first stage of study a questionnaire survey was used to explore adoption of lean manufacturing, lean manufacturing tools and techniques used, driving forces and barriers in lean implementation. In the second stage of study a value stream mapping was used to study current state and after studying it a future state map was created to eliminate waste. For elimination of waste takt time was calculated and the cycle time was maintained around the takt time. For value stream mapping the data was collected by means of stop watch time study. The survey results show that many of companies in the apparel industry are not working with lean manufacturing.

Productivity Improvement in Apparel Manufacturing

Productivity Improvement in Apparel Manufacturing
  • Author : Paul F. Bowes,Paul Collyer, Manoj Tiwari, Pradeep Jha, Mausmi Ambastha, Roberto Inglesi, Rajesh Bheda, Brad Mikes, Late Roger Thomas, Keerthi Abeywickrama, Pradeep Kumar Jha
  • Publisher :Unknown
  • Release Date :2020-08-13
  • Total pages :140
  • ISBN : 1230987654XX
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Summary : Productivity improvement means doing the same thing in a better and smarter way and continuing to work on improving the techniques for an individual or a team on the shopfloor. And this continuous improvement is the only way to achieve high profitability. Garment manufacturing involves number of operations carried out by different operators and all the activities starting from cutting, sewing till finishing are different from each other in terms of the way they are performed and the technology being used for them. So, it is always advisable to look at the working of four aspects and that are material, machine, men and method. However there are ways to build higher productive efficiencies which result in reduction in cost and bring in higher profit margin.. The book discusses different case studies from the shopfloor showing productivity improvements.

How to Upgrade Pakistani Textile Industry ? Effects of Lean Techniques on the Company’s Productivity

How to Upgrade Pakistani Textile Industry ? Effects of Lean Techniques on the Company’s Productivity
  • Author : Muhammad Bilal Majid,Irfan Sabir,Dannial Khokhar
  • Publisher :Unknown
  • Release Date :2020-09-10
  • Total pages :76
  • ISBN : 9783346244352
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Summary : Master's Thesis from the year 2020 in the subject Business economics - Supply, Production, Logistics, grade: A, , language: English, abstract: In this thesis different apparel industries are overseen using interviews, secondary data and observations, a survey is also conducted to gather general information and effectiveness of lean and its tools. For the survival in the present race of industries it is very important to upgrade and calibrate the technology. Lean manufacturing concept is applied to Pakistan’s Textile trade. The determination of conducting this study is to check that how much lean is effective; it is a multidimensional approach only the major dimensions are discussed in this research like reducing waste and improving productivity in garment production. I Two lean tools are also implemented. Resultantly the data gathered concludes that lean approach is highly efficient, but still a long way to go on the road of lean. The conducted survey shows that there is a good awareness regarding the lean approach, management knows that lean manufacturing is very helpful but there are unable in implementation, there is a less implementation knowledge and training staff in the companies. Only two lean tools are implemented in this thesis and more tools can be implemented in the future.

Lean Manufacturing

Lean Manufacturing
  • Author : William M Feld
  • Publisher :Unknown
  • Release Date :2000-09-28
  • Total pages :248
  • ISBN : 9781420025538
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Summary : There are some very good books available that explain the Lean Manufacturing theory and touch on implementing its techniques. However, you cannot learn "how to be" lean from merely reading the theory. And to be successful in the real-work environment you need a clear comprehension of how lean techniques work, rather than just a remote understanding of what they are. You need to know what does and does not work in different situations. And you need the benefit of practical experience in their implementation. Lean Manufacturing: Tools, Techniques, and How to Use Them gives you the benefit of author and practitioner William Feld's 15 years of hands-on experience - and the lessons he's learned. Feld provides insight into the appropriate use of assessment, analysis, design, and, most importantly, deployment of a successful lean manufacturing program. Packed with practical advice and tips but not bogged down in theory, this book covers how, why, when, and what to do while implementing lean manufacturing. It equips you with the tools and techniques you need along with an understanding of how and why they work. Feld explores why an integrated approach is so much more beneficial in securing sustained improvement. He focuses on the interdependency of the Five Primary Elements: organization, metrics, logistics, manufacturing flow, and process control. He describes a proven, applied approach to creating a lean program using these elements. To keep up globally, and even locally, your manufacturing operation must be responsive, flexible, predictable, and consistent. You must continually improve manufacturing operations and cultivate a self directed work force driven by output based, customer performance criteria. By applying what you learn from Lean Manufacturing: Tools, Techniques, and How to Use Them you can build a workforce - and an organization - with the capacity to satisfy world class expectations now and into the future.

Garment Manufacturing Technology

Garment Manufacturing Technology
  • Author : Rajkishore Nayak,Rajiv Padhye
  • Publisher :Unknown
  • Release Date :2015-05-26
  • Total pages :498
  • ISBN : 9781782422396
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Summary : Garment Manufacturing Technology provides an insiders' look at this multifaceted process, systematically going from design and production to finishing and quality control. As technological improvements are transforming all aspects of garment manufacturing allowing manufacturers to meet the growing demand for greater productivity and flexibility, the text discusses necessary information on product development, production planning, and material selection. Subsequent chapters covers garment design, including computer-aided design (CAD), advances in spreading, cutting and sewing, and new technologies, including alternative joining techniques and seamless garment construction. Garment finishing, quality control, and care-labelling are also presented and explored. Provides an insiders look at garment manufacturing from design and production to finishing and quality control Discusses necessary information on product development, production planning, and material selection Includes discussions of computer-aided design (CAD), advances in spreading, cutting and sewing, and new technologies, including alternative joining techniques and seamless garment construction Explores garment finishing, quality control, and care labelling

The Fundamentals of Quality Assurance in the Textile Industry

The Fundamentals of Quality Assurance in the Textile Industry
  • Author : Stanley Bernard Brahams
  • Publisher :Unknown
  • Release Date :2016-11-17
  • Total pages :238
  • ISBN : 9781315402482
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Summary : The role of quality assurance is to ensure that once a specification has been agreed, every product and every production run meets that standard. The Fundamentals of Quality Assurance in the Textile Industry describes how quality professionals in the apparel industry coordinating with overseas factories can ensure excellence. The author explains what tools are required and how to manage products from style conception to finished production and the methods used to track and evaluate samples and production at each stage of the critical path. This book reinforces the concept that quality assurance must become an integral part of the business and details crucial procedures that have been adopted internationally.

The Indian Textile Journal

The Indian Textile Journal
  • Author : Anonim
  • Publisher :Unknown
  • Release Date :2013
  • Total pages :229
  • ISBN : UCLA:L0106374689
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Summary :

Circular Economy in Textiles and Apparel

Circular Economy in Textiles and Apparel
  • Author : Subramanian Senthilkannan Muthu
  • Publisher :Unknown
  • Release Date :2018-11-05
  • Total pages :246
  • ISBN : 9780081026533
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Summary : Circular Economy in Textiles and Apparel: Processing, Manufacturing, and Design is the first book to provide guidance on this subject, presenting the tools for implementing this paradigm and their impact on textile production methods. Sustainable business strategies are also covered, as are new design methods that can help in the reduction of waste. Drawing on contributions from leading experts in industry and academia, this book covers every aspect of this increasingly important subject and speculates on future developments. Provides case studies on the circular economy in operation in the textiles industry Identifies challenges to implementation and areas where more research is needed Draws on both industrial innovation and academic research to explain an emerging topic with the potential to entirely change the way we make and use clothing

Lean Engineering for Global Development

Lean Engineering for Global Development
  • Author : Anabela Carvalho Alves,Franz-Josef Kahlen,Shannon Flumerfelt,Anna Bella Siriban-Manalang
  • Publisher :Unknown
  • Release Date :2019-03-16
  • Total pages :403
  • ISBN : 9783030135157
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Summary : This edited book discusses lean production as a suitable platform for global development by developing systems and products in a quicker, costless and sustainable way and educate people for a lean consumption. Lean thinking principles are totally and synergistically aligned with a lot of disciplines and current issues such as logistic, supply chain, construction, healthcare, ergonomics, education, project management, leadership, coaching, startup, product development, farming and sustainable development. Lean-Green is particularly related to this last issue, sustainable development, the first global challenge for humanity that are totally connected to all remaining 14 global challenges because they are interdependent. Attaining these challenges could bring solutions for the 17 Sustainable Development Goals. Lean Production and Consumption have an important role in providing these solutions, by systematically reducing wastes in all activities performed, and at the same time, instruct people in having a lean consumption. The target audience primarily comprises research experts in lean management, but the book may also be beneficial for practitioners alike.

Proceedings on 25th International Joint Conference on Industrial Engineering and Operations Management – IJCIEOM

Proceedings on 25th International Joint Conference on Industrial Engineering and Operations Management – IJCIEOM
  • Author : Zoran Anisic,Bojan Lalic,Danijela Gracanin
  • Publisher :Unknown
  • Release Date :2020-03-20
  • Total pages :535
  • ISBN : 9783030436162
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Summary : This book presents the conference proceedings of the 25th edition of the International Joint Conference on Industrial Engineering and Operations Management. The conference is organized by 6 institutions (from different countries and continents) that gather a large number of members in the field of operational management, industrial engineering and engineering management. This edition of the conference had the title: THE NEXT GENERATION OF PRODUCTION AND SERVICE SYSTEMS in order to emphasis unpredictable and very changeable future. This conference is aimed to enhance connection between academia and industry and to gather researchers and practitioners specializing in operation management, industrial engineering, engineering management and other related disciplines from around the world.

Learning to See

Learning to See
  • Author : Mike Rother,John Shook
  • Publisher :Unknown
  • Release Date :2003
  • Total pages :102
  • ISBN : 9780966784305
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Summary : Value-stream maps are the blueprints for lean transformations and Learning to See is an easy-to-read, step-by-step instruction manual that teaches this valuable tool to anyone, regardless of his or her background.This groundbreaking workbook, which has introduced the value-stream mapping tool to thousands of people around the world, breaks down the important concepts of value-stream mapping into an easily grasped format. The workbook, a Shingo Research Prize recipient in 1999, is filled with actual maps, as well as engaging diagrams and illustrations.The value-stream map is a paper-and-pencil representation of every process in the material and information flow, along with key data. It differs significantly from tools such as process mapping or layout diagrams because it includes information flow as well as material flow. Value-stream mapping is an overarching tool that gives managers and executives a picture of the entire production process, both value and non value-creating activities. Rather than taking a haphazard approach to lean implementation, value-stream mapping establishes a direction for the company.To encourage you to become actively involved in the learning process, Learning to See contains a case study based on a fictional company, Acme Stamping. You begin by mapping the current state of the value stream, looking for all the sources of waste. After identifying the waste, you draw a map of a leaner future state and a value-stream plan to guide implementation and review progress regularly.Written by two experts with practical experience, Mike Rother and John Shook, the workbook makes complicated concepts simple. It teaches you the reasons for introducing a mapping program and how it fits into a lean conversion.With this easy-to-use product, a company gets the tool it needs to understand and use value-stream mapping so it can eliminate waste in production processes. Start your lean transformation or accelerate your existing effort with value-stream mapping. [Source : 4e de couv.].

Proceedings of the 20th Congress of the International Ergonomics Association (IEA 2018)

Proceedings of the 20th Congress of the International Ergonomics Association (IEA 2018)
  • Author : Sebastiano Bagnara,Riccardo Tartaglia,Sara Albolino,Thomas Alexander,Yushi Fujita
  • Publisher :Unknown
  • Release Date :2018-08-07
  • Total pages :1056
  • ISBN : 9783319960685
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Summary : This book presents the proceedings of the 20th Congress of the International Ergonomics Association (IEA 2018), held on August 26-30, 2018, in Florence, Italy. By highlighting the latest theories and models, as well as cutting-edge technologies and applications, and by combining findings from a range of disciplines including engineering, design, robotics, healthcare, management, computer science, human biology and behavioral science, it provides researchers and practitioners alike with a comprehensive, timely guide on human factors and ergonomics. It also offers an excellent source of innovative ideas to stimulate future discussions and developments aimed at applying knowledge and techniques to optimize system performance, while at the same time promoting the health, safety and wellbeing of individuals. The proceedings include papers from researchers and practitioners, scientists and physicians, institutional leaders, managers and policy makers that contribute to constructing the Human Factors and Ergonomics approach across a variety of methodologies, domains and productive sectors. This volume includes papers addressing the following topics: Ergonomics in Manufacturing, Agriculture, Building and Construction, and Mining, and Human Factors and Sustainable Development.

Human Interaction, Emerging Technologies and Future Applications III

Human Interaction, Emerging Technologies and Future Applications III
  • Author : Tareq Ahram,Redha Taiar,Karine Langlois,Arnaud Choplin
  • Publisher :Unknown
  • Release Date :2020-08-05
  • Total pages :634
  • ISBN : 9783030553074
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Summary : This book reports on research and developments in human-technology interaction. A special emphasis is given to human-computer interaction, and its implementation for a wide range of purposes such as healthcare, aerospace, telecommunication, and education, among others. The human aspects are analyzed in detail. Timely studies on human-centered design, wearable technologies, social and affective computing, augmented, virtual and mixed reality simulation, human rehabilitation and biomechanics represent the core of the book. Emerging technology applications in business, security, and infrastructure are also critically examined, thus offering a timely, scientifically-grounded, but also professionally-oriented snapshot of the current state of the field. The book is based on contributions presented at the 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020, held on August 27-29, 2020. It offers a timely survey and a practice-oriented reference guide to researchers and professionals dealing with design and/or management of the new generation of service systems.

Advances in Design for Inclusion

Advances in Design for Inclusion
  • Author : Giuseppe Di Bucchianico
  • Publisher :Unknown
  • Release Date :2019-06-06
  • Total pages :516
  • ISBN : 9783030204440
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Summary : This book addresses a range of topics in design, such as universal design; design for all; digital inclusion; universal usability; and accessibility of technologies regardless of users’ age, financial situation, education, geographic location, culture and language. It especially focuses on accessibility for people with auditory, cognitive, neurological, and visual impairments, ageing populations, and mobility for those with special physical needs. The book explores some of the overlaps between inclusive design and web accessibility to help managers, designers, developers, policy makers, and researchers optimize their efforts in these areas. Based on the AHFE 2019 International Conference on Design for Inclusion, held on July 24-28, held in Washington D.C., USA, it discusses new design technologies and highlights the disparate needs of the individuals within a community. Thanks to its multidisciplinary approach, it provides readers with various backgrounds with a timely, practice-oriented guide to design for inclusion.

Artificial Intelligence for Fashion Industry in the Big Data Era

Artificial Intelligence for Fashion Industry in the Big Data Era
  • Author : Sébastien Thomassey,Xianyi Zeng
  • Publisher :Unknown
  • Release Date :2018-06-22
  • Total pages :288
  • ISBN : 9789811300806
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Summary : This book provides an overview of current issues and challenges in the fashion industry and an update on data-driven artificial intelligence (AI) techniques and their potential implementation in response to those challenges. Each chapter starts off with an example of a data-driven AI technique on a particular sector of the fashion industry (design, manufacturing, supply or retailing), before moving on to illustrate its implementation in a real-world application

How To Implement Lean Manufacturing

How To Implement Lean Manufacturing
  • Author : Lonnie Wilson
  • Publisher :Unknown
  • Release Date :2009-07-06
  • Total pages :304
  • ISBN : 9780071625081
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Summary : A Practical, Hands-on Guide to Lean Manufacturing This real-world resource offers proven solutions for implementing lean manufacturing in an enterprise environment, covering the engineering and production aspects as well as the business culture concerns. Filled with detailed examples, the book focuses on the rapid application of lean principles so that large, early financial gains can be made. How to Implement Lean Manufacturing explains Toyota Production System (TPS) practices and specifies the distinct order in which lean techniques should be applied to achieve maximum gains. Global case studies illustrate successes and pitfalls of lean manufacturing initiatives. Discover how to: Rigorously test and retest the state of your "leanness" with unique evaluators Develop and deploy plant-wide strategies and goals Improve speed and quality and dramatically reduce costs Reduce variation in the manufacturing system in order to reduce inventory Reduce lead times to enable improved responsiveness and flexibility Synchronize production and supply to the customer Create flow and establish pull-demand systems Perform system-wide and specific value-stream evaluations Generate a comprehensive list of highly focused Kaizen activities Sustain process gains Manage constraints and reduce bottlenecks Implement cellular manufacturing

Lean Manufacturing in the Developing World

Lean Manufacturing in the Developing World
  • Author : Jorge Luis García-Alcaraz,Aidé Aracely Maldonado-Macías,Guillermo Cortes-Robles
  • Publisher :Unknown
  • Release Date :2014-03-27
  • Total pages :584
  • ISBN : 9783319049519
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Summary : This book presents some definitions and concepts applied in Latin America on lean manufacturing (LM), the LM tools most widely used and human and cultural aspects that most matter in this field. The book contains a total of 14 tools used and reported by authors from different countries in Latin America, with definition, timeline with related research, benefits that have been reported in literature and case studies implemented in Latin American companies. Finally, the book presents a list of softwares available to facilitate the tools' implementation, monitoring and improvement.