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Robust Process Development and Scientific Molding

Robust Process Development and Scientific Molding
  • Author : Suhas Kulkarni
  • Publisher :Unknown
  • Release Date :2017-01-16
  • Total pages :390
  • ISBN : 9781569905876
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Summary : The book introduces the reader to the concepts of Scientific Molding and Scientific Processing for Injection Molding, geared towards developing a robust, repeatable, and reproducible (3Rs) molding process. The effects of polymer morphology, thermal transitions, drying, and rheology on the injection molding process are explained in detail. The development of a robust molding process is broken down into two sections and is described as the Cosmetic Process and the Dimensional Process. Scientific molding procedures to establish a 3R process are provided. The concept of Design of Experiments (DOEs) for and in injection molding is explained, providing an insight into the cosmetic and dimensional process windows. A plan to release qualified molds into production with troubleshooting tips is also provided. Topics that impact a robust process such as the use of regrind, mold cooling, and venting are also described. Readers will be able to utilize the knowledge gained from the book in their day-to-day operations immediately. The second edition includes a completely new chapter on Quality Concepts, as well as much additional material throughout the book, covering fountain flow, factors affecting post mold shrinkage, and factor selections for DOEs. There are also further explanations on several topics, such as in-mold rheology curves, cavity imbalances, intensification ratios, gate seal studies, holding time optimization of hot runner molds, valve gated molds, and parts with large gates. A troubleshooting guide for common molded defects is also provided.

Injection Molding Advanced Troubleshooting Guide

Injection Molding Advanced Troubleshooting Guide
  • Author : Randy Kerkstra,Steve Brammer
  • Publisher :Unknown
  • Release Date :2018-05-07
  • Total pages :512
  • ISBN : 9781569906460
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Summary : This highly practical troubleshooting guide solves problems at the machine systematically and quickly. Drawing on a wealth of hands-on experience from the authors, who have built strong reputations in the field, the book is structured by type of problem/solution. Thus, it is an ideal reference to be consulted at the machine. Included is valuable information on robust process windows, cycle time evaluations, scrap savings, and runners/gates with no existing standard in the industry. No other book provides the unique insights found here.

Injection Molding Handbook

Injection Molding Handbook
  • Author : D.V. Rosato,Marlene G. Rosato
  • Publisher :Unknown
  • Release Date :2012-12-06
  • Total pages :1460
  • ISBN : 9781461545972
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Summary : This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.

Injection Molding

Injection Molding
  • Author : Rong Zheng,Roger I. Tanner,Xi-Jun Fan
  • Publisher :Unknown
  • Release Date :2011-06-21
  • Total pages :188
  • ISBN : 3642212638
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Summary : This book covers fundamental principles and numerical methods relevant to the modeling of the injection molding process. As injection molding processing is related to rheology, mechanical and chemical engineering, polymer science and computational methods, and is a rapidly growing field, the book provides a multidisciplinary and comprehensive introduction to the subjects required for an understanding of the complex process. It addresses the up-to-date status of fundamental understanding and simulation technologies, without losing sight of still useful classical approaches. The main chapters of the book are devoted to the currently active fields of flow-induced crystallization and orientation evolution of fiber suspensions, respectively, followed by detailed discussion of their effects on mechanical property, shrinkage and warpage of injection-molded products. The level of the proposed book will be suitable for interested scientists, R&D engineers, application engineers, and graduate students in engineering.

Computer Modeling for Injection Molding

Computer Modeling for Injection Molding
  • Author : Huamin Zhou
  • Publisher :Unknown
  • Release Date :2013-03-04
  • Total pages :397
  • ISBN : 9780470602997
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Summary : This book covers a wide range of applications and uses of simulation and modeling techniques in polymer injection molding, filling a noticeable gap in the literature of design, manufacturing, and the use of plastics injection molding. The authors help readers solve problems in the advanced control, simulation, monitoring, and optimization of injection molding processes. The book provides a tool for researchers and engineers to calculate the mold filling, optimization of processing control, and quality estimation before prototype molding.

Unit Manufacturing Processes

Unit Manufacturing Processes
  • Author : National Research Council,Division on Engineering and Physical Sciences,Board on Manufacturing and Engineering Design,Commission on Engineering and Technical Systems,Unit Manufacturing Process Research Committee
  • Publisher :Unknown
  • Release Date :1995-01-03
  • Total pages :228
  • ISBN : 0309176670
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Summary : Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.

Injection Molding Process Control, Monitoring, and Optimization

Injection Molding Process Control, Monitoring, and Optimization
  • Author : Yi Yang,Xi Chen,Ningyun Lu,Furong Gao
  • Publisher :Unknown
  • Release Date :2017-04-10
  • Total pages :413
  • ISBN : 9781569906828
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Summary : Improvement of injection molding processes remains a topic of great interest in both industry and research institutions. This book introduces the analysis of the molding process from a systems technology point of view. It is divided into four parts: the first part provides general background to introduce the injection molding process, the second covers the control of the process, the third is on the monitoring technology, and the fourth is concerned with the optimization of the process. Most the results within are from real engineering implementations and experimental tests.

21st European Symposium on Computer Aided Process Engineering

21st European Symposium on Computer Aided Process Engineering
  • Author : E. N. Pistikopoulos,M. C. Georgiadis,A. C. Kokossis
  • Publisher :Unknown
  • Release Date :2011-05-26
  • Total pages :2029
  • ISBN : 9780444538956
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Summary : The European Symposium on Computer Aided Process Engineering (ESCAPE) series presents the latest innovations and achievements of leading professionals from the industrial and academic communities. The ESCAPE series serves as a forum for engineers, scientists, researchers, managers and students to present and discuss progress being made in the area of Computer Aided Process Engineering (CAPE). European industries large and small are bringing innovations into our lives, whether in the form of new technologies to address environmental problems, new products to make our homes more comfortable and energy efficient or new therapies to improve the health and well-being of European citizens. Moreover, the European Industry needs to undertake research and technological initiatives in response to humanity's "Grand Challenges", described in the declaration of Lund, namely, Global Warming, Tightening Supplies of Energy, Water and Food, Ageing Societies, Public Health, Pandemics and Security. Thus, the Technical Theme of ESCAPE 21 will be "Process Systems Approaches for Addressing Grand Challenges in Energy, Environment, Health, Bioprocessing & Nanotechnologies".

Powder Injection Molding

Powder Injection Molding
  • Author : Randall M. German
  • Publisher :Unknown
  • Release Date :2003
  • Total pages :260
  • ISBN : PSU:000051404567
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Summary :

Essentials of Lean Six Sigma

Essentials of Lean Six Sigma
  • Author : Salman Taghizadegan
  • Publisher :Unknown
  • Release Date :2010-07-26
  • Total pages :304
  • ISBN : 9780080462325
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Summary : Six Sigma is a management program that provides tools that help manufacturers obtain efficient, stream-lined production to coincide with ultimate high quality products. Essentials of Lean Six Sigma will show how the well-regarded analytical tools of Six Sigma quality control can be successfully brought into the well-established models of “lean manufacturing, bringing efficient, stream-lined production and high quality product readily together. This book offers a thorough, yet concise introduction to the essential mathematics of Six Sigma, with solid case examples from a variety of industrial settings, culminating in an extended case study. Various professionals will find this book immensely useful, whether it be the industrial engineer, the industrial manager, or anyone associated with engineering in a technical or managing role. It will bring about a clear understanding of not only how to implement Six Sigma statistical tools, but also how to do so within the bounds of Lean manufacturing scheme. It will show how Lean Six Sigma can help reinforce the notion of “less is more, while at the same time preserving minimal error rates in final manufactured products. Reviews the essential statistical tools upon which Six Sigma rests, including normal distribution and mean deviation and the derivation of 1 sigma through six sigma Explains essential lean tools like Value-Stream Mapping and quality improvement tools like Kaizen techniques within the context of Lean Six Sigma practice Extended case study to clearly demonstrate how Six Sigma and Lean principles have been actually implemented, reducing production times and costs and creating improved product quality

4M 2006 - Second International Conference on Multi-Material Micro Manufacture

4M 2006 - Second International Conference on Multi-Material Micro Manufacture
  • Author : Stefan Dimov,Wolfgang Menz,Bertrand Fillon
  • Publisher :Unknown
  • Release Date :2006-09-15
  • Total pages :448
  • ISBN : 008046629X
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Summary : 4M 2006 - Second International Conference on Multi-Material Micro Manufacture covers the latest state-of-the-art research results from leading European researchers in advanced micro technologies for batch processing of metals, polymers, and ceramics, and the development of new production platforms for micro systems-based products. These contributions are from leading authors at a platform endorsed and funded by the European Union R&D community, as well as leading universities, and independent research and corporate organizations. Contains authoritative papers that reflect the latest developments in micro technologies and micro systems-based products

Magnesium Injection Molding

Magnesium Injection Molding
  • Author : Frank Czerwinski
  • Publisher :Unknown
  • Release Date :2007-12-07
  • Total pages :592
  • ISBN : 0387725288
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Summary : The objective of this book, being the first one on magnesium injection molding, is to treat both the scientific background and the technological aspects as they are understood at present. All aspects of material development, manufacturing and engineering are covered. The book provides a single source of information covering the interdisciplinary field of net shape forming of magnesium alloys. It reflects a unique blend of science and industrial practice.

Proceedings of the 1st Annual Gas Processing Symposium

Proceedings of the 1st Annual Gas Processing Symposium
  • Author : Hassan E. Alfadala,G.V. Rex Reklaitis,Mahmoud M. El-Halwagi
  • Publisher :Unknown
  • Release Date :2008-11-26
  • Total pages :456
  • ISBN : 9780080932972
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Summary : As the cleanest source of fossil energy with the most advantageous CO2 footprint, natural gas continues to increase its share in the global energy market. This book provides state-of-the-art contributions in the area of gas processing. Special emphasis is given to Liquified Natural Gas (LNG); the book also covers the following gas processing applications in parallel sessions: * Natural Gas processing and treatment * Gas To Power and water * Gas To Liquid (GTL) * Gas To Petrochemicals, including olefins, ammonia and methanol * Provides a state-of-the-art review of gas processing technologies * Covers design, operating tools, and methodologies * Includes case studies and practical applications

Hot-Melt Extrusion

Hot-Melt Extrusion
  • Author : Dennis Douroumis
  • Publisher :Unknown
  • Release Date :2012-04-24
  • Total pages :400
  • ISBN : 9781118307878
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Summary : Hot-melt extrusion (HME) - melting a substance and forcing it through an orifice under controlled conditions to form a new material - is an emerging processing technology in the pharmaceutical industry for the preparation of various dosage forms and drug delivery systems, for example granules and sustained release tablets. Hot-Melt Extrusion: Pharmaceutical Applications covers the main instrumentation, operation principles and theoretical background of HME. It then focuses on HME drug delivery systems, dosage forms and clinical studies (including pharmacokinetics and bioavailability) of HME products. Finally, the book includes some recent and novel HME applications, scale -up considerations and regulatory issues. Topics covered include: principles and die design of single screw extrusion twin screw extrusion techniques and practices in the laboratory and on production scale HME developments for the pharmaceutical industry solubility parameters for prediction of drug/polymer miscibility in HME formulations the influence of plasticizers in HME applications of polymethacrylate polymers in HME HME of ethylcellulose, hypromellose, and polyethylene oxide bioadhesion properties of polymeric films produced by HME taste masking using HME clinical studies, bioavailability and pharmacokinetics of HME products injection moulding and HME processing for pharmaceutical materials laminar dispersive & distributive mixing with dissolution and applications to HME technological considerations related to scale-up of HME processes devices and implant systems by HME an FDA perspective on HME product and process understanding improved process understanding and control of an HME process with near-infrared spectroscopy Hot-Melt Extrusion: Pharmaceutical Applications is an essential multidisciplinary guide to the emerging pharmaceutical uses of this processing technology for researchers in academia and industry working in drug formulation and delivery, pharmaceutical engineering and processing, and polymers and materials science. This is the first book from our brand new series Advances in Pharmaceutical Technology. Find out more about the series here.

Robust Plastic Product Design: A Holistic Approach

Robust Plastic Product Design: A Holistic Approach
  • Author : Vikram Bhargava
  • Publisher :Unknown
  • Release Date :2017-12-11
  • Total pages :344
  • ISBN : 9781569905814
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Summary : Tooling, molding, secondary operations, material selection, evaluation and testing, design, project management, costing, value engineering, international supplier management and enhancement, and more: this book provides a broad insight from the author’s over 40 years of experience in the plastics industry. Aimed at both technical and non-technical personnel involved with plastic product design and manufacturing, this book shows how having the big picture leads to effective solutions and high-quality products. Numerous case studies of product failures exemplify the key concepts. The reader will benefit from the author’s unique depth and breadth of knowledge and experience as a team manager and hands-on contributor in all aspects of plastics, involving extremely robust, mission-critical products. Judicious attention to fundamental engineering principles is always at the foundation but “people issues” are also brought into focus from the author’s background as a long-time international trainer and Six Sigma expert. The book is therefore an essence of all the experience gained along the way: the good, the bad, and the ugly. This book is unique among the many other fine books available in this subject area in that it is the perspective of one who has been in the trenches—as opposed to an academician, scientist, or other professional from a field with narrower scope, such as material science, tooling, or manufacturing. Hence, the HOLISTIC APPROACH. Contents: • Causes of Plastics Failure • The Holistic Approach • Plastic Materials • Design • Tooling Considerations • Processing • Secondary Operations • Part and Tool Costs • Six Sigma Techniques in Plastics • Further Reading and Reference Material With forewords by Glenn Beall, Louis Maresca, and Joe McFadden.

Injection Mold Design Engineering

Injection Mold Design Engineering
  • Author : David O. Kazmer
  • Publisher :Unknown
  • Release Date :2016-06-06
  • Total pages :553
  • ISBN : 9781569906651
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Summary : This book provides a structured methodology and scientific basis for engineering injection molds. The topics are presented in a top-down manner, beginning with introductory definitions and the big picture before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to real-world product design applications. It will help students and practitioners to understand the inner workings of injection molds and encourage them to think outside the box in developing innovative and highly functional mold designs. This new edition has been extensively revised with new content that includes more than 80 new and revised figures and tables, coverage of development strategy, 3D printing, in-mold sensors, and practical worksheets, as well as a completely new chapter on the mold commissioning process, part approval, and mold maintenance.

Advances in Production Technology

Advances in Production Technology
  • Author : Christian Brecher
  • Publisher :Unknown
  • Release Date :2014-11-18
  • Total pages :211
  • ISBN : 9783319123042
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Summary : This edited volume contains the selected papers presented at the scientific board meeting of the German Cluster of Excellence on “Integrative Production Technology for High-Wage Countries”, held in November 2014. The topical structure of the book is clustered in six sessions: Integrative Production Technology, Individualised Production, Virtual Production Systems, Integrated Technologies, Self-Optimising Production Systems and Human Factors in Production Technology. The Aachen perspective on a holistic theory of production is complemented by conference papers from external leading researchers in the fields of production, materials science and bordering disciplines. The target audience primarily comprises research experts and practitioners in the field but the book may also be beneficial for graduate students.

Improving Engineering Design

Improving Engineering Design
  • Author : National Research Council,Division on Engineering and Physical Sciences,Board on Manufacturing and Engineering Design,Commission on Engineering and Technical Systems,Committee on Engineering Design Theory and Methodology
  • Publisher :Unknown
  • Release Date :1991-02-01
  • Total pages :120
  • ISBN : 9780309044783
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Summary : Effective design and manufacturing, both of which are necessary to produce high-quality products, are closely related. However, effective design is a prerequisite for effective manufacturing. This new book explores the status of engineering design practice, education, and research in the United States and recommends ways to improve design to increase U.S. industry's competitiveness in world markets.

Metallic Glasses

Metallic Glasses
  • Author : Hu Huang
  • Publisher :Unknown
  • Release Date :2018-09-19
  • Total pages :144
  • ISBN : 9781789237207
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Summary : Metallic glasses are very promising engineering and functional materials due to their unique mechanical, chemical, and physical properties, attracting increasing attention from both scientific and industrial communities. However, their practical applications are greatly hindered due to three main problems: dimensional limit, poor tension plasticity, and difficulty in machining and shaping. Therefore, further investigation of these issues is urgently required. This book provides readers with recent achievements and developments in the properties and processing of metallic glasses, including mainly thermoplastic forming of metallic glasses (Chapter 2), atomic-level simulation of mechanical deformation of metallic glasses (Chapter 3), metallic glass matrix composites (Chapter 4), and tribo-electrochemical applications of metallic glasses (Chapters 5 and 6).

The Art of Game Design

The Art of Game Design
  • Author : Jesse Schell
  • Publisher :Unknown
  • Release Date :2008-08-04
  • Total pages :520
  • ISBN : 9780123694966
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Summary : Anyone can master the fundamentals of game design - no technological expertise is necessary. The Art of Game Design: A Book of Lenses shows that the same basic principles of psychology that work for board games, card games and athletic games also are the keys to making top-quality videogames. Good game design happens when you view your game from many different perspectives, or lenses. While touring through the unusual territory that is game design, this book gives the reader one hundred of these lenses - one hundred sets of insightful questions to ask yourself that will help make your game better. These lenses are gathered from fields as diverse as psychology, architecture, music, visual design, film, software engineering, theme park design, mathematics, writing, puzzle design, and anthropology. Anyone who reads this book will be inspired to become a better game designer - and will understand how to do it.

Pharmaceutical Quality by Design Using JMP

Pharmaceutical Quality by Design Using JMP
  • Author : Rob Lievense
  • Publisher :Unknown
  • Release Date :2018-10
  • Total pages :436
  • ISBN : 1629608645
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Summary : Solve your pharmaceutical product development and manufacturing problems using JMP®. Pharmaceutical Quality by Design Using JMP®: Solving Product Development and Manufacturing Problems provides broad-based techniques available in JMP to visualize data and run statistical analyses for areas common in healthcare product manufacturing. As international regulatory agencies push the concept of Quality by Design (QbD), there is a growing emphasis to optimize the processing of products. This book uses practical examples from the pharmaceutical and medical device industries to illustrate easy-to-understand ways of incorporating QbD elements using JMP. Pharmaceutical Quality by Design Using JMP® opens by demonstrating the easy navigation of JMP to visualize data through the distribution function and the graph builder and then highlights the following: the powerful dynamic nature of data visualization that enables users to be able to quickly extract meaningful information tools and techniques designed for the use of structured, multivariate sets of experiments examples of complex analysis unique to healthcare products such as particle size distributions/drug dissolution, stability of drug products over time, and blend uniformity/content uniformity. Scientists, engineers, and technicians involved throughout the pharmaceutical and medical device product life cycles will find this book invaluable. This book is part of the SAS Press program.