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The Mechanisms of Metallurgical Failure

The Mechanisms of Metallurgical Failure
  • Author : John Campbell
  • Publisher :Unknown
  • Release Date :2020-05-21
  • Total pages :320
  • ISBN : 9780128226797
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Summary : Metallurgy of Fracture: The Mechanics of Metal Failure looks at the origin of metal defects, their related mechanisms of failure, and the modification of casting procedures to eliminate these defects, clearly connecting the strength and durability of metals with their fabrication process. The book starts with a focus on the fracture of liquids, looking at topics such as homogeneous and heterogeneous nucleation, entrainment processes in bifilms and bubbles, furling and unfurling, ingot casting, continuous casting, and more. From there it discusses fracture of liquid and solid state, focusing on topics such as externally and internally initiated tearing. The book then concludes with a section discussing fracture of solid metals covering concepts such as ductility and brittleness, dislocation mechanisms, the relationship between the microstructure and properties of metals, corrosion, hydrogen embrittlement, and more. Improved approaches to fabrication and casting processes that will help eliminate these defects are provided throughout. Looks at how the fracture of metals originates in the liquid-state due to poor casting practices Offers improved casting techniques to reduce liquid-state borne fracture Draws attention to the parallels between fracture initiation in the liquid and solid states Covers spall tests and how to improve material quality by hot isostatic pressing

Metal Failures

Metal Failures
  • Author : Arthur J. McEvily,Jirapong Kasivitamnuay
  • Publisher :Unknown
  • Release Date :2013-08-26
  • Total pages :504
  • ISBN : 9781118421161
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Summary : One of the only texts available to cover not only how failure occurs but also examine methods developed to expose the reasons for failure, Metal Failures has long been considered the most definitive and authoritative resources in metallurgical failure analysis. Now in a completely revised edition, this Second Edition features updates of all chapters plus new coverage of elastic behavior and plastic deformation, localized necking, the phenomenological aspects of fatigue, fatigue crack propagation, alloys and coatings, tensors and tensor notations, and much more.

Metal Failures

Metal Failures
  • Author : A. J. McEvily
  • Publisher :Unknown
  • Release Date :2002
  • Total pages :324
  • ISBN : 0471414360
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Summary : comprehensive coverage of both the "how" and "why" of metal failures Metal Failures gives engineers the intellectual tools and practical understanding needed to analyze failures from a structural point of view. Its proven methods of examination and analysis enable investigators to: * Reach correct, fact-based conclusions on the causes of metal failures * Present and defend these conclusions before highly critical bodies * Suggest design improvements that may prevent future failures Analytical methods presented include stress analysis, fracture mechanics, fatigue analysis, corrosion science, and nondestructive testing. Numerous case studies illustrate the application of basic principles of metallurgy and failure analysis to a wide variety of real-world situations. Readers learn how to investigate and analyze failures that involve: * Alloys and coatings * Brittle and ductile fractures * Thermal and residual stresses * Creep and fatigue * Corrosion, hydrogen embrittlement, and stress-corrosion cracking This useful professional reference is also an excellent learning tool for senior-level students in mechanical, materials, and civil engineering.

Metallurgical Failure Analysis

Metallurgical Failure Analysis
  • Author : Charlie R. Brooks,Ashok Choudhury
  • Publisher :Unknown
  • Release Date :1993
  • Total pages :409
  • ISBN : UOM:39015028439233
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Summary : Metallurgical failure analysis is vitally important to materials, metallurgical, and mechanical engineers responsible for the evaluation of faulty machinery and structural components. This reference provides an introduction to the basic principles of conditions leading to fracture and the methods for determining the causes of failure in metal parts.

Metallurgical Failure Analysis

Metallurgical Failure Analysis
  • Author : Kannadi Palankeezhe Balan
  • Publisher :Unknown
  • Release Date :2018-01-03
  • Total pages :294
  • ISBN : 9780128143377
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Summary : Metallurgical Failure Analysis: Techniques and Case Studies explores how components fail and what measures should be taken to avoid future failures. The book introduces the subject of failure analysis; covers the fundamentals and methodology of failure analysis, including fracture and fractography of metals and alloys and the tools and techniques used in a failure investigation; examines 37 case studies on high performance engineering components; features experimental results comprised of visual-, fractographic-, or metallographic- examination, hardness measurements and chemical analysis; includes illustrations and evidence obtained through test results to enhance understanding; and suggests suitable remedial measures when possible. The various case studies are classified according to the major causes of failures. The case studies pertain to: Improper Material Selection, Manufacturing Defects, Casting Defects, Overload, Fatigue, Corrosion Induced Failures, Hydrogen Embrittlement and Stress Corrosion Cracking, Wear and Elevated Temperature Failures. The book contains information gathered over three decades of the author’s experience handling a variety of failure cases and will go a long way toward inspiring practicing failure analysts. The book is designed for scientists, metallurgists, engineers, quality control inspectors, professors and students alike. Explores the fundamentals and methodology of failure analysis Examines the major causes of component failures Teaches a systematic approach to investigation to determine the cause of a failure Features 37 case studies on high performance engineering components

Failure Mechanisms in Alloys

Failure Mechanisms in Alloys
  • Author : George A. Pantazopoulos
  • Publisher :Unknown
  • Release Date :2020-03-19
  • Total pages :476
  • ISBN : 9783039282760
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Summary : The era of lean production and excellence in manufacturing, advancing with sustainable development, demands the rational utilization of raw materials and energy resources, adopting cleaner and environmentally-friendly industrial processes. In view of the new industrial revolution, through digital transformation, the exploitation of smart and sophisticated materials systems, the need of minimizing scrap and increasing efficiency, reliability and lifetime and, on the other hand, the pursuit of fuel economy and limitation of carbon footprint, are necessary conditions for the imminent growth in a highly competitive economy. Failure analysis is an interdisciplinary scientific topic, reflecting the opinions and interpretations coming from a systematic evidence-gathering procedure, embracing various important sectors, imparting knowledge, and substantiating improvement practices. The deep understanding of material/component role (e.g., rotating shaft, extrusion die, gas pipeline) and properties will be of central importance for fitness for purpose in certain industrial processes and applications. Finally, it is hoped and strongly believed that the accumulation of additional knowledge in the field of failure mechanisms and the adoption of the principles, philosophy, and deep understanding of failure analysis process approach will strongly promote the learning concept, as a continuously evolving process leading to personal and social progress and prosperity.

Why Metals Fail

Why Metals Fail
  • Author : R. D. Barer,Bruno Frank Peters
  • Publisher :Unknown
  • Release Date :1970
  • Total pages :345
  • ISBN : 0677026307
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Summary :

Failure Analysis of Engineering Materials

Failure Analysis of Engineering Materials
  • Author : Charles R. Brooks,Ashok Choudhury
  • Publisher :Unknown
  • Release Date :2002
  • Total pages :602
  • ISBN : 0071357580
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Summary : This text introduces the important aspects associated with the failure analysis of engineering components; and provides a treatment of both macroscopic and microscopic observations of fracture surfaces. --

Metallurgy of Failure Analysis

Metallurgy of Failure Analysis
  • Author : A. K. Das
  • Publisher :Unknown
  • Release Date :1997
  • Total pages :354
  • ISBN : 0070158045
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Summary : Complete Investigative Toolkit for Metal Failure-Design or Process Whether the problem is corrosion on the working surfaces of valuable or life-essential machinery, breakdowns in linchpin equipment, or life-threatening faults in air- or spacecraft, the causes must be found so that future disasters may be prevented. Metallurgy of Failure Analysis puts the tools for finding the answers in your hands. A complete guide to all types of metal failure, both design and process, it features: coverage of faults due to casting, forging, welding, machining, and heat treatment; analysis of the concepts and mechanisms of fatigue, stress corrosion, hydrogen embrittlement, and more; remedial measure for corrosion, overload, fatigue, and wear; investigative procedures including destructive, nondestructive, and fractographic analysis.

Handbook of Materials Failure Analysis

Handbook of Materials Failure Analysis
  • Author : Abdel Salam Hamdy Makhlouf,Mahmood Aliofkhazraei
  • Publisher :Unknown
  • Release Date :2018-04-27
  • Total pages :372
  • ISBN : 9780081019290
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Summary : Handbook of Materials Failure Analysis: With Case Studies from the Construction Industry provides a thorough understanding of the reasons materials fail in certain situations, covering important scenarios including material defects, mechanical failure due to various causes, and improper material selection and/or corrosive environment. The book begins with a general overview of materials failure analysis and its importance, and then logically proceeds from a discussion of the failure analysis process, types of failure analysis, and specific tools and techniques, to chapters on analysis of materials failure from various causes. Failure can occur for several reasons, including: materials defects-related failure, materials design-related failure, or corrosion-related failures. The suitability of the materials to work in a definite environment is an important issue. The results of these failures can be catastrophic in the worst case scenarios, causing loss of life. This important reference covers the most common types of materials failure, and provides possible solutions. Provides the most up-to-date and balanced coverage of failure analysis, combining foundational knowledge and current research on the latest developments and innovations in the field Offers an ideal accompaniment for those interested in materials forensic investigation, failure of materials, static failure analysis, dynamic failure analysis, and fatigue life prediction Presents compelling new case studies from key industries to demonstrate concepts and to assist users in avoiding costly errors that could result in catastrophic events

Handbook of Materials Failure Analysis with Case Studies from the Oil and Gas Industry

Handbook of Materials Failure Analysis with Case Studies from the Oil and Gas Industry
  • Author : Abdel Salam Hamdy Makhlouf,Mahmood Aliofkhazraei
  • Publisher :Unknown
  • Release Date :2015-09-01
  • Total pages :448
  • ISBN : 9780081001264
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Summary : Handbook of Materials Failure Analysis: With Case Studies from the Oil and Gas Industry provides an updated understanding on why materials fail in specific situations, a vital element in developing and engineering new alternatives. This handbook covers analysis of materials failure in the oil and gas industry, where a single failed pipe can result in devastating consequences for people, wildlife, the environment, and the economy of a region. The book combines introductory sections on failure analysis with numerous real world case studies of pipelines and other types of materials failure in the oil and gas industry, including joint failure, leakage in crude oil storage tanks, failure of glass fibre reinforced epoxy pipes, and failure of stainless steel components in offshore platforms, amongst others. Introduces readers to modern analytical techniques in materials failure analysis Combines foundational knowledge with current research on the latest developments and innovations in the field Includes numerous compelling case studies of materials failure in oil and gas pipelines and drilling platforms

Fractography of Ceramic and Metal Failures

Fractography of Ceramic and Metal Failures
  • Author : J. J. Mecholsky,S. R. Powell
  • Publisher :Unknown
  • Release Date :1984-01-01
  • Total pages :272
  • ISBN : 1230987654XX
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Summary :

Failure Investigation of Boiler Tubes: A Comprehensive Approach

Failure Investigation of Boiler Tubes: A Comprehensive Approach
  • Author : Paresh Haribhakti,P.B. Joshi, Rajendra Kumar
  • Publisher :Unknown
  • Release Date :2018
  • Total pages :229
  • ISBN : 9781627081566
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Summary : Failures or forced shutdowns in power plants are often due to boilers, and particularly failure of boiler tubes. This comprehensive resource deals with the subject of failure investigation of boiler tubes from basic fundamentals to practical applications. Coverage includes properties and selection of materials for boiler tubes from a metallurgical view point, damage mechanisms responsible for failure of boiler tubes, and characterization techniques employed for investigating failures of boiler tubes in thermal power plants and utility boilers of industrial/commercial/institutional (ICI) boilers. A large number of case studies based on the actual failures from the field are described, along with photographs and microstructures to allow for easy comprehension of the theory behind the failures. This book is geared to practicing engineers and for studies in the major area of power plant engineering. For non-metallurgists, a chapter has been devoted to the basics of material science, metallurgy of steels, heat treatment, and structure-property correlation. A chapter on materials for boiler tubes covers composition and application of different grades of steels and high temperature alloys currently in use as boiler tubes and future materials to be used in supercritical, ultra-supercritical and advanced ultra-supercritical thermal power plants. A comprehensive discussion on different mechanisms of boiler tube failure is the heart of the book. Additional chapters detailing the role of advanced material characterization techniques in failure investigation and the role of water chemistry in tube failures are key contributions to the book. The authors have long-standing experience in the field of metallurgy and materials technology, failure investigation, remaining life assessment (RLA) and fitness for service (FFS) for industrial plant and equipment, including power plants. They have conducted a large number of failure investigations of boiler tubes and have recommended effective remedial measures in problem solving for power and utility boilers.

Handbook of Materials Failure Analysis with Case Studies from the Aerospace and Automotive Industries

Handbook of Materials Failure Analysis with Case Studies from the Aerospace and Automotive Industries
  • Author : Abdel Salam Hamdy Makhlouf,Mahmood Aliofkhazraei
  • Publisher :Unknown
  • Release Date :2015-09-01
  • Total pages :524
  • ISBN : 9780128011775
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Summary : Handbook of Materials Failure Analysis: With Case Studies from the Aerospace and Automotive Industries provides a thorough understanding of the reasons materials fail in certain situations, covering important scenarios, including material defects, mechanical failure as a result of improper design, corrosion, surface fracture, and other environmental causes. The book begins with a general overview of materials failure analysis and its importance, and then logically proceeds from a discussion of the failure analysis process, types of failure analysis, and specific tools and techniques, to chapters on analysis of materials failure from various causes. Later chapters feature a selection of newer examples of failure analysis cases in such strategic industrial sectors as aerospace, oil & gas, and chemicals. Covers the most common types of materials failure, analysis, and possible solutions Provides the most up-to-date and balanced coverage of failure analysis, combining foundational knowledge, current research on the latest developments, and innovations in the field Ideal accompaniment for those interested in materials forensic investigation, failure of materials, static failure analysis, dynamic failure analysis, fatigue life prediction, rotorcraft, failure prediction, fatigue crack propagation, bevel pinion failure, gasketless flange, thermal barrier coatings Presents compelling new case studies from key industries to demonstrate concepts Highlights the role of site conditions, operating conditions at the time of failure, history of equipment and its operation, corrosion product sampling, metallurgical and electrochemical factors, and morphology of failure

Localized Corrosion--cause of Metal Failure

Localized Corrosion--cause of Metal Failure
  • Author : Michael Henthome
  • Publisher :Unknown
  • Release Date :1972
  • Total pages :322
  • ISBN : 0803101104
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Summary :

Mechanics and Mechanisms of Fracture

Mechanics and Mechanisms of Fracture
  • Author : Alan F. Liu
  • Publisher :Unknown
  • Release Date :2005
  • Total pages :458
  • ISBN : 9781615032525
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Summary :

Handbook of Materials Failure Analysis with Case Studies from the Chemicals, Concrete and Power Industries

Handbook of Materials Failure Analysis with Case Studies from the Chemicals, Concrete and Power Industries
  • Author : Abdel Salam Hamdy Makhlouf,Mahmood Aliofkhazraei
  • Publisher :Unknown
  • Release Date :2015-09-07
  • Total pages :470
  • ISBN : 9780081001257
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Summary : Handbook of Materials Failure Analysis: With Case Studies from the Chemicals, Concrete and Power Industries provides an in-depth examination of materials failure in specific situations, a vital component in both developing and engineering new solutions. This handbook covers analysis of materials failure in the chemical, power, and structures arenas, where the failure of a single component can result in devastating consequences and costs. Material defects, mechanical failure as a result of improper design, corrosion, surface fracture, and other failure mechanisms are described in the context of real world case studies involving steam generators, boiler tubes, gas turbine blades, welded structures, chemical conversion reactors and more. This book is an indispensable reference for engineers and scientists studying the mechanisms of failure in these fields. Introduces readers to modern analytical techniques in materials failure analysis Combines foundational knowledge with current research on the latest developments and innovations in the field Includes many compelling case studies of materials failure in chemical processing plants, concrete structures, and power generation systems

Metallurgical Failures in Fossil Fired Boilers

Metallurgical Failures in Fossil Fired Boilers
  • Author : David French
  • Publisher :Unknown
  • Release Date :1993-01-29
  • Total pages :528
  • ISBN : 0471558397
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Summary : Due to a dramatic increase in the interest and understanding of boiler-tube failure analysis, this edition has been updated and expanded. New features include material on fluid dynamics, heat transfer and stress calculations; remaining life assessment of boilers being used beyond their original design expectations; mechanical engineering aspects of boiler design; more information on fatigue, creep, thermal stress for carbon as well as stainless steels; suggestions to prevent future failures.

Metal Fatigue

Metal Fatigue
  • Author : L.P. Pook
  • Publisher :Unknown
  • Release Date :2007-04-30
  • Total pages :271
  • ISBN : 9781402055973
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Summary : This book presents important concepts in metal fatigue in a straightforward manner, for the benefit of readers who must understand more advanced documents on a wide range of metal fatigue topics. The text shows how metal fatigue problems are solved in engineering practice. The book assumes no prior knowledge of metal fatigue, requiring only a basic understanding of stress analysis and mathematics covered in engineering undergraduate courses.

Localized Corrosion-Cause of Metal Failure

Localized Corrosion-Cause of Metal Failure
  • Author : Henthorn
  • Publisher :Unknown
  • Release Date :1972
  • Total pages :322
  • ISBN : 1230987654XX
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Summary :

Failure Mechanisms of Advanced Welding Processes

Failure Mechanisms of Advanced Welding Processes
  • Author : X Sun
  • Publisher :Unknown
  • Release Date :2010-07-15
  • Total pages :336
  • ISBN : 9781845699765
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Summary : Many new, or relatively new, welding processes such as friction stir welding, resistance spot welding and laser welding are being increasingly adopted to replace or improve on traditional welding techniques. Before advanced welding techniques are employed, their potential failure mechanisms should be well understood and their suitability for welding particular metals and alloys in different situations should be assessed. Failure mechanisms of advanced welding processes provides a critical analysis of advanced welding techniques and their potential failure mechanisms. The book contains chapters on the following topics: Mechanics modelling of spot welds under general loading conditions and applications to fatigue life predictions, Resistance spot weld failure mode and weld performance for aluminium alloys, dual phase steels and TRIP steels, Fatigue behaviour of spot welded joints in steel sheets, Non-destructive evaluation of spot weld quality, Solid state joining - fundamentals of friction stir welding, Failure mechanisms in friction stir welds, Microstructure characteristics and mechanical properties of laser weld bonding of magnesium alloy to aluminium alloy, Fatigue in laser welds, Weld metal ductility and its influence on formability of tailor welded blanks, Joining of lightweight materials using reactive nanofoils, and Fatigue life prediction and improvements for MIG welded advanced high strength steel weldments. With its distinguished editor and international team of contributors, Failure mechanisms of advanced welding processes is a standard reference text for anyone working in welding and the automotive, shipbuilding, oil and gas and other metal fabrication industries who use modern and advanced welding processes. Provides a critical analysis of advanced welding techniques and their potential failure mechanisms Experts in the field survey a range of welding processes and examine reactions under various types of loading conditions Examines the current state of fatigue life prediction of welded materials and structures in the context of spot welded joints and non-destructive evaluation of quality