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Understanding Injection Molds

Understanding Injection Molds
  • Author : Harry Pruner,Wolfgang Nesch
  • Publisher :Unknown
  • Release Date :2020-07-06
  • Total pages :150
  • ISBN : 9781569908440
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Summary : "Understanding Injection Molds" opens up the entire subject of injection mold technology, including numerous special procedures, in a well-grounded and practical way. It is specifically intended for beginners, young professionals, business owners, and engineering students. The chapters are clearly structured and easy to understand. The book is designed so that it provides a complete basic knowledge of injection molds in chronological order as well as day-to-day guidance and advice. The numerous color figures facilitate a rapid understanding of the content, which is especially helpful to the beginner who wants to learn about injection molds quickly. In the forefront of the description are thermoplastic molds. Divergent processes for thermoset or elastomer molds are explained at the end of each chapter. This book captures the current state of the art, and is written by authors who are specialists in the field. The second edition has been updated and improved throughout.

Understanding Product Design for Injection Molding

Understanding Product Design for Injection Molding
  • Author : Herbert Rees
  • Publisher :Unknown
  • Release Date :1996
  • Total pages :116
  • ISBN : 1569902100
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Summary : This primer offers assistance when selecting the proper material for any product and determining whether injection molding is the process best suited for the application.

Understanding Injection Molding Technology

Understanding Injection Molding Technology
  • Author : Herbert Rees
  • Publisher :Unknown
  • Release Date :1994-01-01
  • Total pages :132
  • ISBN : 3446177280
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Summary : This introduction emphasizes the basic technical information specific to injection molding and the various technical problems faced when working in industry. The reader gains an understanding of machines, molds, injection molds, and the various molding techniques used in the past and today.

Cost Analysis of Plastic Injection Molds

Cost Analysis of Plastic Injection Molds
  • Author : Carlos Sapene
  • Publisher :Unknown
  • Release Date :2007-01-01
  • Total pages :184
  • ISBN : 9781430302957
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Summary : The Cost Analysis of Plastic Injection Molds is a complete step-by-step guide of the different stages of the cost estimation process. In addition, this book highlights the applicable considerations needed during the selection of plastic injection molds. This book is recommended for those searching for a straightforward understanding of attaining the final cost of a plastic injection mold. Readers looking to learn and/or improve their understanding of the technical and financial considerations to assess a cost efficient selection of a plastic injection mold will find this book a valuable resource of information. This book was born with the expectation of closing the gap between technical and non-technical professionals, who are facing the challenge of understanding the final price for a cost effective plastic injection mold.

Practical Injection Molding

Practical Injection Molding
  • Author : Bernie A. Olmsted,Martin Davis
  • Publisher :Unknown
  • Release Date :2001-03-14
  • Total pages :232
  • ISBN : 0824705297
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Summary : This work focuses on the factors critical to successful injection moulding, including knowledge of plastic materials and how they melt, the importance of mould design, the role of the screw, and the correct use of the controls of an injection moulding machine. It seeks to provide operating personnel with a clear understanding of the basics of injection moulding, resulting in more efficient processing, reduced cycle times, and better part quality with fewer rejects.

Injection Mold Design Engineering

Injection Mold Design Engineering
  • Author : David O. Kazmer
  • Publisher :Unknown
  • Release Date :2016-06-06
  • Total pages :553
  • ISBN : 9781569906651
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Summary : This book provides a structured methodology and scientific basis for engineering injection molds. The topics are presented in a top-down manner, beginning with introductory definitions and the big picture before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to real-world product design applications. It will help students and practitioners to understand the inner workings of injection molds and encourage them to think outside the box in developing innovative and highly functional mold designs. This new edition has been extensively revised with new content that includes more than 80 new and revised figures and tables, coverage of development strategy, 3D printing, in-mold sensors, and practical worksheets, as well as a completely new chapter on the mold commissioning process, part approval, and mold maintenance.

Specialized Injection Molding Techniques

Specialized Injection Molding Techniques
  • Author : Hans-Peter Heim
  • Publisher :Unknown
  • Release Date :2015-11-02
  • Total pages :262
  • ISBN : 9780323371216
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Summary : Special Injection Molding Techniques covers several techniques used to create multicomponent products, hollow areas, and hard-soft combinations that cannot be produced with standard injection molding processes. It also includes information on the processing techniques of special materials, including foaming agents, bio-based materials, and thermosets. The book describes the most industrially relevant special injection molding techniques, with a detailed focus on understanding the basics of each technique and its main mechanisms, i.e., temperature, mold filling, bonding, residual stresses, and material behavior, also providing an explanation of process routes and their variants, and discussions of the most influencing process parameters. As special molding technologies have the potential to transform plastics processing to a highly-efficient, integrated type of manufacturing, this book provides a timely survey of these technologies, putting them into context, accentuating new opportunities, and giving relevant information on processing. Provides information about the basics needed for understanding several special injection molding techniques, including flow phenomena, bonding mechanisms, and thermal behavior Covers the basics of each technique and its main mechanisms, i.e., temperature, mold filling, bonding, residual stresses, and material behavior Discusses the most relevant processing parameters for each injection molding technique Presents a variety of techniques, including gas and water assisted injection molding, multi component injection molding, hybrid injection molding, injection molding of bio-based materials, and techniques for thermoset

Plastic Injection Molding: Mold Design and Construction Fundamentals

Plastic Injection Molding: Mold Design and Construction Fundamentals
  • Author : Douglas M. Bryce
  • Publisher :Unknown
  • Release Date :1998
  • Total pages :193
  • ISBN : 9780872634954
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Summary : Eliminate the guesswork from critical mold aspects such as gate location, shape and size. And discover how to establish proper venting so you can prepare ideal mold venting - before the first shot is made. Both newcomers and experienced practitioners in the area of thermoplastics will benefit from its concise explanations of the methods and equipment used, the components necessary for smart mold design, a checklist for designing a mold, and the variety of finishes and textures available and how they are applied.

The Secrets of Building a Plastic Injection Molding Machine

The Secrets of Building a Plastic Injection Molding Machine
  • Author : Vincent R. Gingery
  • Publisher :Unknown
  • Release Date :2015-11-30
  • Total pages :128
  • ISBN : 9781878087522
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Summary : Here is a book that brings the art of plastic injection molding to the home shop level. Working with plastics can be a fun and profitable hobby. If you have ever wanted to produce custom made plastic parts or just want to know how it’s done then this book is for you. Included are complete step by step instructions on how to build a small inexpensive table top injection molding machine capable of injecting up to 1/2 ounce of plastic into a mold. Sources for plastic will be those things normally thrown away. Stuff like plastic milk jugs, soda pop bottles, plastic oil cans etc. You will learn the basic principles of injection molding and how to design and make your own molds. Begin by making a simple mold to test the machine. Then a mold for a plastic knob that will be used on the machine. Progress to a mold for a small plastic container with a snap lid. It won’t be long before you will be creating new products of your own design. I’ll even show you how to cast replacements for broken or missing plastic parts. Just think of the possibilities. And the finished items you make will turn out so nice and look so professional that it will be hard to believe you made them yourself. Construction is simple and straight forward, but it will require basic metal working knowledge and access to a metal lathe and a drill press along with other hand and power tools associated with metal working and machine work in general.

Injection Molding Handbook

Injection Molding Handbook
  • Author : D.V. Rosato,Marlene G. Rosato
  • Publisher :Unknown
  • Release Date :2012-12-06
  • Total pages :1460
  • ISBN : 9781461545972
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Summary : This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.

Understanding Injection Mold Design

Understanding Injection Mold Design
  • Author : Herbert Rees
  • Publisher :Unknown
  • Release Date :2001
  • Total pages :115
  • ISBN : 1569903115
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Summary : Today, most molders, but also many mold makers specialize in certain areas. There are specialists for thin wall molding, screw caps, large beverage container crates, pre-forms for PET bottles, small gears, and many others. But regardless of size and type of the product to be injection molded, whether small or large, with single or multiple cavities, or who designs or builds the mold, the basic mold design principles are always the same.

Plastics Injection Molding

Plastics Injection Molding
  • Author : José R. Lerma Valero
  • Publisher :Unknown
  • Release Date :2020-01-20
  • Total pages :424
  • ISBN : 9781569906903
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Summary : "Plastics Injection Molding: Scientific Molding, Recommendations, and Best Practices" is a user-friendly reference book and training tool, with all the essentials to understand injection molding of plastics. It is a practical guide to refining and controlling the process, increasing robustness and consistency, increasing productivity and profitability, and reducing costs. This book contains structured information on process definitions and parameters, optimization methods, key points, interpretation of data sheets, among other useful recommendations regarding both technology and design. It also provides analysis of process deviation, defects, incidents, etc. as well as a section dedicated to material selection and comparison. Includes a bonus of downloadable Excel spreadsheets for application to scientific molding, process analysis, and optimization. This book is aimed at injection molding technicians, process engineers, quality engineers, mold designers, part designers, simulation engineers, team leaders, plant managers, and those responsible for purchasing plastic materials. Contents: -Plastics -Material selection -Injection: machines and processes -Scientific molding -Failure Analysis -Reference material

Plastic Injection Molding: Manufacturing Startup and Management

Plastic Injection Molding: Manufacturing Startup and Management
  • Author : Douglas M. Bryce
  • Publisher :Unknown
  • Release Date :1999
  • Total pages :208
  • ISBN : 9780872635036
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Summary : This book in the Plastics Injection Molding series addresses the many facets of running a molding company including selecting the right equipment, identifying costs to determine price, making the most of available resources (including personnel), and complying with industry and quality standards. Also discussed are key company strategies that can determine whether a company operates in the red or is profitable. This book also includes a benchmarking feature that allows decision-makers to gauge their company's competitiveness in comparison to the top 50 molders in the United States.

Total Quality Process Control for Injection Molding

Total Quality Process Control for Injection Molding
  • Author : M. Joseph Gordon, Jr.
  • Publisher :Unknown
  • Release Date :2010-03-25
  • Total pages :796
  • ISBN : 0470584483
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Summary : The all-encompassing guide to total quality process control for injection molding In the same simple, easy-to-understand language that marked the first edition, Total Quality Process Control for Injection Molding, Second Edition lays out a successful plan for producing superior plastic parts using high-quality controls. This updated edition is the first of its kind to zero in on every phase of the injection molding process, the most commonly used plastics manufacturing method, with an all-inclusive strategy for excellence. Beginning with sales and marketing, then moving forward to cover finance, purchasing, design, tooling, manufacturing, assembly, decorating, and shipping, the book thoroughly covers each stage to illustrate how elevated standards across individual departments relate to result in the creation of a top-notch product. This Second Edition: Details ways to improve plastic part design and quality Includes material and process control procedures to monitor quality through the entire manufacturing system Offers detailed information on machinery and equipment and the implementation of quality assurance methods—content that is lacking in similar books Provides problem-analysis techniques and troubleshooting procedures Includes updates that cover Six Sigma, ISO 9000, and TS 16949, which are all critical for quality control; computer-guided process control techniques; and lean manufacturing methods With proven ways to problem-solve, increase performance, and ensure customer satis-faction, this valuable guide offers the vital information today's managers need to plan and implement quality process control—and produce plastic parts that not only meet, but surpass expectations.

Computer-Aided Injection Mold Design and Manufacture

Computer-Aided Injection Mold Design and Manufacture
  • Author : J.Y.H. Fuh,M. W. Fu,A.Y.C. Nee
  • Publisher :Unknown
  • Release Date :2004-08-02
  • Total pages :392
  • ISBN : 0824753143
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Summary : Examining processes that affect more than 70 percent of consumer products ranging from computers to medical devices and automobiles, this reference presents the latest research in automated plastic injection and die casting mold design and manufacture. It analyzes many industrial examples and methodologies while focusing on the algorithms, implementation procedures, and system architectures that will lead to a fully automated or semi-automated computer-aided injection mold design system (CADIMDS). This invaluable guide in this challenging area of precision engineering summarizes key findings and innovations from the authors' many years of research on intelligent mold design technologies.

Mold Engineering

Mold Engineering
  • Author : Herbert Rees
  • Publisher :Unknown
  • Release Date :2002
  • Total pages :688
  • ISBN : 1569903220
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Summary : Stepped guidelines are supplied for the design of molds, from product drawing to complete mold assembly. Emphasis is given to the relationship between mold performance, productivity, and mold life.

Injection Molding

Injection Molding
  • Author : Rong Zheng,Roger I. Tanner,Xi-Jun Fan
  • Publisher :Unknown
  • Release Date :2011-06-21
  • Total pages :188
  • ISBN : 3642212638
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Summary : This book covers fundamental principles and numerical methods relevant to the modeling of the injection molding process. As injection molding processing is related to rheology, mechanical and chemical engineering, polymer science and computational methods, and is a rapidly growing field, the book provides a multidisciplinary and comprehensive introduction to the subjects required for an understanding of the complex process. It addresses the up-to-date status of fundamental understanding and simulation technologies, without losing sight of still useful classical approaches. The main chapters of the book are devoted to the currently active fields of flow-induced crystallization and orientation evolution of fiber suspensions, respectively, followed by detailed discussion of their effects on mechanical property, shrinkage and warpage of injection-molded products. The level of the proposed book will be suitable for interested scientists, R&D engineers, application engineers, and graduate students in engineering.

Flow Analysis of Injection Molds

Flow Analysis of Injection Molds
  • Author : Peter Kennedy,Rong Zheng
  • Publisher :Unknown
  • Release Date :2013-04-04
  • Total pages :380
  • ISBN : 9781569905227
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Summary : Given the importance of injection molding as a process as well as the simulation industry that supports it, there was a need for a book that deals solely with the modeling and simulation of injection molding. This book meets that need. The modeling and simulation details of filling, packing, residual stress, shrinkage, and warpage of amorphous, semi-crystalline, and fiber-filled materials are described. This book is essential for simulation software users, as well as for graduate students and researchers who are interested in enhancing simulation. And for the specialist, numerous appendices provide detailed information on the topics discussed in the chapters. Contents: Part 1 The Current State of Simulation: Introduction, Stress and Strain in Fluid Mechanics, Material Properties of Polymers, Governing Equations, Approximations for Injection Molding, Numerical Methods for Solution Part 2 Improving Molding Simulation: Improved Fiber Orientation Modeling, Improved Mechanical Property Modeling, Long Fiber-Filled Materials, Crystallization, Effects of Crystallizations on Rheology and Thermal Properties, Colorant Effects, Prediction of Post-Molding Shrinkage and Warpage, Additional Issues of Injection-Molding Simulation, Epilogue Appendices: History of Injection-Molding Simulation, Tensor Notation, Derivation of Fiber Evolution Equations, Dimensional Analysis of Governing Equations, The Finite Difference Method, The Finite Element Method, Numerical Methods for the 2.5D Approximation, Three-Dimensional FEM for Mold Filling Analysis, Level Set Method, Full Form of Mori-Tanaka Model

How to Make Injection Molds

How to Make Injection Molds
  • Author : Georg Menges,Paul Mohren
  • Publisher :Unknown
  • Release Date :1993-01-01
  • Total pages :540
  • ISBN : 0195210085
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Summary : Economic success in the plastics processing industry depends on the quality, precision, and reliability of its most common tool: the injection mold. Consequently, misjudgments in design and mistakes in the manufacturing of molds can result in grave consequences.

Handbook of Metal Injection Molding

Handbook of Metal Injection Molding
  • Author : Donald F Heaney
  • Publisher :Unknown
  • Release Date :2018-11-01
  • Total pages :704
  • ISBN : 9780081021538
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Summary : Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques, as well as automation of the MIM process and metal injection molding of large components. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys, carbon steels, precious metals, and aluminum. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering Comprehensively examines quality issues such as feedstock characterization, modeling and simulation, common defects and carbon content control

Arburg Practical Guide to Injection Moulding

Arburg Practical Guide to Injection Moulding
  • Author : Vannessa Goodship
  • Publisher :Unknown
  • Release Date :2004-01-01
  • Total pages :264
  • ISBN : 9781859574447
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Summary : This Practical Guide to Injection Moulding is based on course material used by ARBURG in training operators of injection moulding machines. The factors involved in injection mouldingfrom material properties and selection to troubleshooting faults are all examined in this book. It covers the equipment types in use and machine settings for different types of plastics. This Guide will assist progress in developing good technical skills and appropriate processing techniques for the range of plastics and products in the marketplace.